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BEERFILLING,GLANDMACHINEPLCCONTROLSYSTEM1INTORDUCTIONMALTBEERPRODUCTIONPROCESSISDIVIDEDINTOMANUFACTURING,MANUFACTURINGWORT,BEFOREFERMENTATION,AFTERFERMENTATION,FILTRATIONSTERILIZATION,PACKAGING,ANDSOFEWPROCEDURESBEERFILLING,GLANDPARTOFAPACKAGINGMACHINEPROCESSESTHEMEMBRANEFILTRATIONOFBEERAFTERTHEPIPELINEINTOTHEROTARYJIUGANG,THENTHEVALVEINTOTHEBOTTLEOFWINE,GLAND,WASBOTTLEDBEERBEERFILLING,GLANDMACHINESEFFICIENCYANDDEGREEOFAUTOMATIONDIRECTIMPACTONTHELEVELOFBEERPRODUCTIONCHINASBEERINDUSTRYTOMEETTHEINCREASINGSCALEOFPRODUCTIONANDTHEDEMANDFORBEERMODERNHIGHSPEEDFILLINGMACHINERYFILLINGTHEREQUIREMENTSOFDOMESTICBEERMANUFACTURERSAREACTIVELYSEEKINGTOTRANSFORMTHEUNITORTHEFILLINGOFBEERPRODUCTIONEQUIPMENT,MAKINGITAGOODUSEPERFORMANCE,ADVANCEDTECHNOLOGYANDHIGHPRODUCTIONEFFICIENCYANDOPERATINGASAFEANDSECURE,LOWMAINTENANCECOSTSOFTHEMODERNIZATIONOFBEERFILLINGMACHINE2FILLINGBEER,GLANDPRINCIPLEANDCONTROLAIRCRAFTPARTSLIQUIDFILLINGMACHINEBYFILLINGPRINCIPLECANBEDIVIDEDINTOATMOSPHERICFILLER,FILLINGMACHINESANDVACUUMPRESSUREONTHEFILLINGMACHINEBEERFILLING,GLANDFILLINGMETHODUSEDPRESSUREISHIGHERTHANTHEATMOSPHERICPRESSUREUNDERTHEFILLING,STORAGEOFTHECYLINDERPRESSURETHANTHEPRESSUREOFTHEBOTTLE,BEERBOTTLEINTOTHELIQUIDONPRESSURETECHNOLOGYATHOMEANDABROADTOACHIEVETHEFILLINGLINEISBASICALLYTHEROTARYJIUGANGTHEROTATINGMOVEMENT,PLACEDINJIUGANGSLOTSONTHEEMPTYBOTTLESTHROUGHTHEMACHINERYWILLBEFIXEDATTHEUPPERJIUGANGVACUUMVALVETOOPEN,CLOSEDVACUUMBOTTLESFORGOODTREATMENT,BOZHUANSTEMFROMOPERATING,OPENTHEVALVEOFTHEBOTTLEFILLINGCO2GASES,VACUUMCONVEXROUNDTOOPENTHEVACUUMVALVE,THEBOTTLEWILLAIRMIXEDWITHCO2OUTOFGAS,OPENTHEVALVEAGAIN,THECO2GASBOTTLEFILLING,THEFILLINGVALVEONTHEPRESSUREVALVEINTHEBOTTLECLOSETOBACKPRESSUREGASPRESSUREATTHEOPENJIUYEPINGBIINTOTHEBOTTLE,THROUGHPNEUMATICORELECTRICALCONTROLFILLINGVALVETOACHIEVETHEFILLINGOFBEERTODAYSADVANCEDINTERNATIONALBEERFILLING,GLANDMACHINECONTROLSYSTEMMAINLYBYTHEPHOTOELECTRICSWITCHPOSITIONDETECTIONPARTANDTAKETHEBOTTLESWITH,JIUGANGSPEEDPART,DOMINATEDBYTHEPLC,TOUCHSCREENANDOTHERCOMPONENTSFILLING,GLANDOFTHEMECHANICALSTRUCTUREANDPLCPROGRAMMABLECONTROLDEVICES,FREQUENCYSTEPLESSSPEEDREGULATION,HUMANCOMPUTERINTERFACE,ANDOTHERMODERNMEANSOFCOMPLETEAUTOMATICCONTROLTECHNOLOGY,THECOMBINATIONOFAMECHANICALANDELECTRICALINTEGRATION3CONTROLLEDPARTOFTHEPROGRAMMEMANYDOMESTICBEERMANUFACTURERSARENOWUSINGTHEFILLING,GLANDOFTHECONTROLSYSTEMOFUNEVENDEGREEOFAUTOMATION；BUTTONANDALLTHEMANUALSWITCHTECHNOLOGYHAVESETUPOPERATIONSINABOXONTHEPANEL,PLCCONTROLLERFORTHEMAJORITYOFJAPANESECOMPANIESOROMRONMITSUBISHISEARLYPRODUCTS,EQUIPMENTCHAINOFCONTROL,LESSPROTECTIONSETTINGS,PLUSTHEBEERFILLINGTHESCENEPOORENVIRONMENT,HUMIDITY,SUCHASCONTACTWITHTHESWITCHCONTACTSSERIOUSCORROSION,THESYSTEMSSIGNALDETECTIONOFTHEHIGHFAILURERATE,RESULTINGINEQUIPMENTCONTROLSYSTEMOPERATIONOFLOWRELIABILITY,THENORMALOPERATIONOFEQUIPMENT,SUCHASSHORTCYCLEPHENOMENONTOTHEACTUALTRANSFORMATIONOFTHEDANDONGYALURIVERBREWERYCO,LTDOFFILLING,GLANDMACHINECONTROLSYSTEMASANEXAMPLE,THETRANSFORMATIONOFMETHODSTOCLARIFYTHECONTROLOFSUCHEQUIPMENTTHINKINGANDIDEAS,ACCORDINGTOTHESCENEOFTHEACTUALPROCESSCONDITIONS,TOPREPARETHEOPERATIONOFTHEPLCPROCEDURESFORBEERFILLING,GLANDCONTROLSYSTEMOFTHEACTUALSITUATIONANDINACCORDANCEWITHTHEACTUALPROCESSCONDITIONSATTHESCENE,REDESIGNOFTHEEQUIPMENTOFTHEPLCCONTROLSYSTEMTHISTRANSFORMATIONOFTHESAMEMETHODSANDIDEASCANBEAPPLIEDTOOTHERLIQUIDSANDTHETRANSFORMATIONOFFILLINGEQUIPMENT31SYSTEMHARDWARECONFIGURATIONJAPANSMITSUBISHICORPORATIONTOUSETHEFX2N128MRPLCUSETHESYSTEMTOREPLACETHEORIGINAL2OMRONSC60PPLC,THEORIGINALSYSTEMOFTHEPLCISDUETOOLDMODELS,ANDCOMPUTERONLINECOMMUNICATIONSNEEDTOCONFIGURESPECIALCONVERTERS,THESYSTEMNEEDTOINCREASETHEEXTERNALI/OINPUTPOINTS,THEEXTENSIONOFSPAREPARTSMOREDIFFICULTTOFINDFX2N128MRPLCISANINTEGRATED128POINTI/OCONTROLLEROFTHEBOX,ACOMPUTINGSPEED,COMMANDRICH,HIGHCOSTPERFORMANCE,ONLINEPROGRAMMINGSIMPLEANDEASYEXTENSIONOFTHEADVANTAGESOFTHEMITSUBISHIFXSERIES,FEATURESTHESTRONGESTSMALLCONTROLLER1BYTHEMITSUBISHI900SERIESOF970GOTHUMANCOMPUTERTOUCHSCREENSYSTEMTOREPLACETHEORIGINALUSEOFTHEBUTTONPANELDISPLAYEQUIPMENTANDMONITORTHEOPERATIONOFOPERATINGPARAMETERS970GOTHMIFORTHE16COLORHIGHBRIGHTNESSSIGNIFICANTLY,THROUGHTHECONVERGENCEOFCONNECTIVITYANDFX2N128MRPLCDIRECTLYCONNECTEDTOTHECPU,ACHIEVINGRAPIDRESPONSEHASMANYMAINTENANCEFEATURES,SUCHASTHELISTEDITINGFEATURES,LADDERMONITORINGTROUBLESHOOTINGFUNCTION,THESYSTEMMONITORINGFUNCTIONSTOFINDFAULTANDMAINTENANCEOFPLCSYSTEMS2FILLING,GLANDOFTHEFREQUENCYCONVERTERINTHETRANSFORMATIONOFNOREPLACEMENT,ONSITEDETECTIONSIGNALMEANSTESTINGISSTILLUSEDSWITCH,SWITCHFORDETECTINGLONGTERMWORKINTHEHUMIDITYOFTHEGREATOCCASIONS,THECHOICEOFCAPACITIVEPROXIMITYSWITCHES,ACCORDINGTOPLCI/OTERMINALOFTHECONNECTIONMODE,SELECTTHETYPEOFCLOSEPNPSWITCH,THECONTROLSYSTEMOFFIGURE132SYSTEMSPROGRAMMINGPLCCONTROLLERPROGRAMMINGFOCUSANDTHECOREISAROUNDJIUGANGTHEROTATIONSPEEDCONTROLANDJIUGANGON60BOTTLESOFDETECTINGTHELOCATIONOFTHEDISPLACED,BROKENBOTTLES,EMPTYBOTTLESATTHELOCATIONOFTESTINGANDRELATEDDISPLACEMENTFILLINGSUCHASCONTROLVALVESTHEBOTTLESDISPLACEMENTOFTESTINGPROCEDURES,USINGAMITSUBISHIPLCINTHELEFTCOMMANDFIGURE1CONTROLSYSTEMSTRUCTUREDIAGRAMBOTTLESDISPLACEMENTOFDETECTION,USINGTHELEFTPLCCOMMAND,WHICHCOMMANDSTHEWHOLEOFONEOFTHECORECONTROLPROCEDURES,THEMAINELECTRICALSWITCHDETECTIONANDBOTTLESATTHEBOTTLESIMULTANEOUSLYDETECTMOBILE,THEMAINMOTORTOEVERYWEEK,JUSTTOTHECORRESPONDINGJIUGANGHAVEABOTTLEOF,PLCUNITWITHINTHEINTERNALCORRESPONDENCETHAT60BOTTLESOFTHEUNITFORTHEM500M559,THENUMBEROFUNITSBYTHEFIRSTLETTERKISSETTOK60,WITHEACHCHANGEINASECONDLETTERKISSETTOK1,M50REACTIONOFTHEEMPTYBOTTLESINTHESHORTPOSITION,ANDDETECTTHELOCATIONOFTHEMOTORSPEEDTOGOONTHEFREQUENCYSHIFTINTHECORRESPONDINGUNITWITHINTHEBUILTIN1OR0,CONTROLVALVESANDTHECORRESPONDINGMIXINGCAPSTHEMOTORSTOPPEDANDOPENEDCONTINUOUSDETECTIONSYSTEMINPLACEAFTERTHE90EMPTYBOTTLES,STOPSTIRRINGCAPSTHEMOTORRUNNING,TESTINGTHENUMBEROFBOTTLESINACCORDANCEWITHTHEUSERSREQUIREMENTSCANBEARBITRARYABOTTLEOFDETECTIONROTARYJIUGANGTHROUGHPRESSURETOBACKPRESSUREWITHTHEBOTTLEOFLIQUORINTHEPROCESSOFEMPTYBOTTLESINTHEBACKPRESSURE,BECAUSETHEBOTTLEITSELFMAYCRACKANDOTHERREASONSLEADINGTOASUDDENBURSTBOTTLES,WHICHNEEDTODETECTTHELOCATIONOFUNEXPLODEDBOTTLEBOTTLE,INTHISBOTTLETHEPOSITIONOPENEDPURGESOLENOIDVALVES,COMPRESSEDAIROUT,BROKENBOTTLESATTHEBOTTLEBLOWINGFROMTHEPOSITIONINAROWAFTERTHEPURGEANDSEVERALBOTTLESOFTHEELECTROMAGNETICVALVEOPENJET,AHIGHPRESSURESPRAYSHUIZHU,INTHEBREAKBOTTLEPOSITIONAROUNDAFEWBOTTLESOFSPRAYBOTTLESINAROWDETECTIONOFBROKENBOTTLESANDBOTTLEDETECTIONSWITCHSIMULTANEOUSLYDETECTMOVEMENTOFBREAKINGBOTTLES,TOTHEMAINMOTOROFEACHWEEK,PRECISELYCORRESPONDINGJIUGANGPASSEDABOTTLEOF,PLCUNITWITHINTHEINTERNALCORRESPONDENCETHAT20BROKENBOTTLESATTHEUNITFORTHEM600M619,UNITWITHTHENUMBEROFTHEFIRSTLETTERKISSETTOK20,WITHEACHCHANGEINASECONDLETTERKISSETTOK1,M52RESPONSETOTHELOCATIONOFTHEBROKENBOTTLESANDDETECTEDTHELOCATIONOFTHEMOTORSPEEDTOTHEFREQUENCYSHIFTCONTINUE,INTHECORRESPONDINGUNITWITHINTHEBUILTIN1OR0,CONTROLANDTHECORRESPONDINGJETPURGESOLENOIDVALVEOPENEDANDSTOPPEDCONTINUOUSSPRAYANDPURGESOLENOIDVALVEOPENTOLISTEN,TIMESTOPPEDINACCORDANCEWITHTECHNOLOGICALREQUIREMENTSCANBEARBITRARYSYSTEMSECURITYISTOCONTROLACCESSTOTHECAPSSIMULTANEOUSLYTRACKING,NOTONLY
