二维车削零件

1、任务5 mastercam二维车削零件1.1 任务说明加工如图所示零件。零件毛坯为60棒料，材料为45钢。生产批量要求：单件小批量。通过对图样分析，根据工件材料的加工特性，选择加工机床和加工刀具、卡具，确定加工参数；设计加工工艺卡；编写加工程序；按工艺卡实施加工和检验。1.1刀具卡表1-1刀具卡片工步号刀具编号刀具名称刀柄型号刀片型号刀尖半径/mm备注批准审核1.2 工艺卡的设计表1-2加工工艺简卡工步号工步内容刀具号刀具规格补偿号切削参数主轴转速r/min进给速度mm/min12341.3 程序编制%O0000(PROGRAM NAME - 车削零件最后-张胜)(DATE=DD-MM-YY

2、- 02-12-10 TIME=HH:MM - 08:44)(MCX FILE - C:DOCUMENTS AND SETTINGSADMINISTRATOR桌面车削零件最后.MCX)(NC FILE - C:DOCUMENTS AND SETTINGSADMINISTRATOR桌面车削零件最后-张胜.NC)(MATERIAL - ALUMINUM MM - 2024)G21(TOOL - 1 OFFSET - 1)(OD ROUGH RIGHT - 80 DEG. INSERT - CNMG 12 04 08)( 车端面 )G0 T0101G18G97 S2575 M03G0 G54 X68

3、. Z.2G50 S3600G96 S550G99 G1 X-1.6 F.5G0 Z2.2X68.Z0.G1 X-1.6G0 Z2.G28 U0. V0. W0. M05T0100M01(TOOL - 46 OFFSET - 46)(DRILL 20. DIA.)G0 T4646G18G97 S200 M03G0 G54 X0. Z5.Z2.X68.G1 X-1.6 F.15G0 Z5.24X68.Z2.48G1 X-1.6G0 Z4.48X68.Z1.72G1 X-1.6G0 Z3.72X68.Z.96G1 X-1.6G0 Z2.96X68.Z.2G1 X-1.6G0 Z2.2X68.Z0.

4、G1 X-1.6G0 Z2.X70.Z5.M9G28 U0. V0. W0. M05T0100M01(TOOL - 3 OFFSET - 3)(OD FINISH RIGHT - 35 DEG. INSERT - VNMG 16 04 08)G0 T0303G18G97 S2501 M03G0 G54 X70. Z5. M8G50 S3600G96 S550Z1.217X57.531G71 U1. R.2G71 P100 Q102 U.4 W.2 F.5N100 G0 X22.703 S550G1 X29.531 Z-2.198G3 X56.38 Z-94.81 R1.4G1 X58.38 Z

5、-95.81X58.521 Z-95.739G0 Z1.217X22.703G1 X29.531 Z-2.198G3 X30. Z-2.764 R.8G1 Z-16.763Z-20.763Z-30.551G3 X35.359 Z-40.764 R20.8X30. Z-50.975 R20.8G1 Z-56.487X36.786 Z-62.363G3 X37. Z-62.764 R.8G1 Z-68.68Z-80.763Z-92.763Z-95.X54.4G3 X55.531 Z-95.234 R.8G1 X57.531 Z-96.234X57.673 Z-96.164M9G28 U0. V0.

6、 W0. M05T0300M01(TOOL - 17 OFFSET - 17)(OD GROOVE CENTER - NARROW INSERT - N151.2-185-20-5G)G0 T1717G18 G97 S400 M03G0 G54 X34. Z-18.888 M8G1 X27. F.1G0 X34.Z-19.963G1 X27.X27.215 Z-19.856G0 X34.Z-17.813G1 X27.X27.215 Z-17.921G0 X34.G1 Z-35.5 F.2G4 P200.G0 Z5.G28 U0. V0. W0. M05T4600M01(TOOL - 13 OF

7、FSET - 13)(ID ROUGH MIN. 16. DIA. - 80 DEG.INSERT - CCMT 09 T3 04)G0 T1313G18G97 S3600 M03G0 G54 X29.517 Z2.57G50 S3600G96 S550G1 X22.689 Z-.844 F.4G18 G2 X21.4 Z-2.4 R2.2G1 Z-16.2X20.8G2 X16.4 Z-18.4 R2.2G1 Z-30.X12.4G0 Z2.146X30.366G1 X23.537 Z-1.269G2 X22.6 Z-2.4 R1.6G1 Z-16.8X20.8G2 X17.6 Z-18.4

8、 R1.6G1 Z-30.X13.6G0 Z1.721X31.214G1 X24.386 Z-1.693G2 X23.8 Z-2.4 R1.G1 Z-17.4X20.8G2 X18.8 Z-18.4 R1.G1 Z-30.X14.8G0 Z1.297X32.063G1 X25.234 Z-2.117G3 X30. Z-2.764 R.8G1 Z-16.763Z-20.763Z-30.551G3 X35.359 Z-40.764 R20.8G1 Z-61.128X36.786 Z-62.363G3 X37. Z-62.764 R.8G1 Z-68.68Z-80.763Z-92.763Z-95.X

9、54.4G3 X55.531 Z-95.234 R.8N102 G1 X57.531 Z-96.234G0 Z1.217X70.Z5.G0 X70. Z1.217Z5.M9G28 U0. V0. W0. M05T0300M01(TOOL - 3 OFFSET - 3)(OD FINISH RIGHT - 35 DEG. INSERT - VNMG 16 04 08)G0 T0303G18G97 S3600 M03G0 G54 X25.249 Z2.489 M8G50 S3600G96 S550G1 X32.077 Z-.925 F.5G18 G3 X33.6 Z-2.764 R2.6G1 Z-

10、16.763Z-20.763Z-30.089G3 X38.959 Z-40.764 R22.6X33.6 Z-51.437 R22.6G1 Z-56.004X39.903 Z-61.463G3 X40.6 Z-62.764 R2.6G1 Z-68.68G96 S302X41.Z-74.865G1 X31.029G0 X41.Z-76.152G1 X32.515X31.029 Z-74.865G0 X41.Z-73.578G1 X30.G0 X33.457Z-75.797G18 G3 X31.029 Z-74.865 R2.G1 X30. Z-73.974Z-73.578X30.257 Z-73

11、.707G0 X41.Z-77.439G1 X34.001X32.515 Z-76.152X32.772 Z-76.023G0 X41.Z-72.291G1 X30.X30.257 Z-72.42G0 X41.Z-78.726G1 X35.487X34.001 Z-77.439X34.258 Z-77.31G0 X41.Z-71.004G1 X32.442X30. Z-71.709Z-72.291X30.257 Z-72.42G0 X41.Z-80.013G1 X36.973X35.487 Z-78.726X35.744 Z-78.598G0 X41.Z-69.717G2 X25. Z-2.4

12、 R.4G1 Z-18.X20.8G2 X20. Z-18.4 R.4G1 Z-30.X16.G0 Z1.25G28 U0. V0. W0. M05T1300M01(TOOL - 1 OFFSET - 1)(复制 (长孔 #4) 至 OD ROUGH RIGHT - 80 DEG. INSERT - CNMG 12 04 08)G0 T0101G18G97 S1000 M03G0 G54 X53.269 Z1.463 M8G1 X58.097 Z-.951 F.1G18 G3 X58.8 Z-1.8 R1.2G1 Z-26.X62.8G0 Z1.18X52.703G1 X57.531 Z-1.

13、234G3 X58. Z-1.8 R.8G1 Z-26.X62.M9G28 U0. V0. W0. M05T0100M01M00(Flip Stock)(TOOL - 1 OFFSET - 1)(复制 (长孔 #6) 至 OD ROUGH RIGHT - 80 DEG. INSERT - CNMG 12 04 08)G0 T0101G18G97 S500 M03G0 G54 X70. Z5. M8Z3.24Z-80.763Z-92.763Z-93.2X54.4G3 X58.077 Z-93.962 R2.6G1 X60.077 Z-94.962X60.218 Z-94.891G0 Z2.065

14、X24.4G1 X31.228 Z-1.349G3 X32.4 Z-2.764 R2.G1 Z-16.763Z-20.763Z-30.241G3 X37.759 Z-40.764 R22.X32.4 Z-51.285 R22.G1 Z-56.165X38.864 Z-61.763G3 X39.4 Z-62.764 R2.G1 Z-68.68Z-80.763Z-92.763Z-93.8X54.4G3 X57.228 Z-94.386 R2.G1 X59.228 Z-95.386X59.37 Z-95.315G0 Z1.641X23.551G1 X30.38 Z-1.773G3 X31.2 Z-2

15、.764 R1.4G1 Z-16.763Z-20.763Z-30.395G3 X36.559 Z-40.764 R21.4X31.2 Z-51.132 R21.4G1 Z-56.326X37.825 Z-62.063G3 X38.2 Z-62.764 R1.4G1 Z-68.68Z-80.763Z-92.763Z-94.4X54.4G1 X36.9X32.442 Z-71.004X32.699 Z-71.133G0 X41.M9G28 U0. V0. W0. M05T1700M01(TOOL - 23 OFFSET - 23)(OD GROOVE RIGHT - NARROW INSERT - N151.2-185-20-5G)G0 T2323G18 G97 S1602 M03G0 G54 X60. Z-93.988G50 S3600G96 S302G1 X35. F.1G0 X60.Z-92.976G1 X35.X35.202 Z-93.077G0 X60.Z-95.G1 X35.X35.202 Z