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制造业新产品导入流程模板 scope 范围-this procedure covers new product introduction in aaa (suzhou).凡导入aaa苏州工厂制造的新产品，均依本程序文件的规定。new product introduction include npd (new product development) and npt (new product transfer).新产品导入包括新产品开发和新产品转移。 objective 目的-to make assure new product introduction in aaa (suzhou) is under control. 确保aaa苏州工厂新产品导入处于受控状态。applicability 适用性-this procedure applies to only aaa (suzhou) facility.此程序文件仅适用于aaa苏州工厂。definition 定义-new product introduction is a project management process. project initiation means when one factory npi project leader (project manager) accept authorization from local management, project close means when new product is delivered to mass production after ramp up.新产品导入是一个项目管理过程。当一个本地新产品领导人接受管理层授权意味着项目启动，当新产品进入爬坡生产之后的大批量生产意味着项目结束。 responsibilities 职责/ output 输出报告-1. pom ( plant operation manager) and management工厂运作经理和管理层 1.1 assign factory npi project leader (project manager) for each project with management, give him/her very clear assignment and authorization. npi engineer also can be npi project leader if the project is small.为每个项目任命工厂新产品导入项目领导人(项目经理)，给予此人清晰的任务分配和授权。如果项目较小，新产品导入工程师也可成为新产品导入项目领导人 1.2 agree or disagree new product can be released to manufacturing according to result of pilot run.根据试生产的结果同意或不同意新产品发布到制造阶段。 outputl project charter, announce project leader ( local npi project leader)s authorization and assignmentapprove project management planl (scope/time/cost/quality/hr/risk, etc)agreement while new product need bel released to manufacturing (rtm). 2. npi project leader (project manager)新产品导入项目领导人（项目经理） 2.1 npi project leader is nominated and authorized by management to plan, organize, lead and control project execution. npi engineer also can be npi project leader when the project is comparatively small and simple.新产品导入项目领导人由管理层提名和任命，计划、组织和控制项目的执行。如果项目较小或简单，新产品导入工程师也可成为新产品导入项目领导人 2.2 npi project leader will work on the project roi of npt for management justification and sign-off when needed.如果需要，新产品导入项目领导人将为新产品转移进行投资回报分析报告，供管理层决策并签署。2.3 npi project leader will develop npi project team with head of cross function department. 新产品导入项目领导人将和各职能部门的领导一起制定和发展项目团队。 2.4 npi project leader will hold project kick-off meeting to initiate the execution of project. 新产品导入项目领导人将召开启动会议，启动项目。 2.5 npi project leader is the major communication interface of factory to r&d (for npd) or outgoing site (for npt).新产品导入项目领导人是主要的沟通平台。对于新产品而言，工厂和研发之间；对于产品转移而言，工厂和外部工厂之间。 2.6 npi project leader will follow aaa npd / npt standard procedure, which is documented in notes database, to execute the project新产品导入项目领导人将根据在notes数据库中的aaa npd/npt标准流程，实施项目管理。2.7 npi project leader will collect and review plans for sub-task from project team members from cross functional department，then create schedule for npi project.新产品导入项目领导人将收集和汇总各个职能部门的计划，来形成新产品导入计划。 2.8 npi project leader will create wbs ( work breakdown structure) with team member。新产品导入项目领导人将和小组成员一起创建工作分解结构，明确职责。 2.9 establish team build plan (recognition and rewards system) for each project team. 建立团队建设计划-奖励和荣誉系统。 2.10 npi project leader will initiate, follow-up and update the project master schedule (gantt-chart template). project review meeting with all team members is required on regular base (for example, once a week). in regular project review meeting, discuss project status based on weekly or monthly report from cross function, measure actual progress and compare it to planned progress, set corrective action plan immediately if it is necessary. 新产品导入项目领导人将和项目成员一起启动、遵循项目管理时间表，定期举行会议回顾和更新项目管理时间表。在例会上，讨论各职能部门提供的每周或每月项目状态报告，与计划的进程比较来衡量实际的进展，如果需要将立即提出纠正措施。 2.11 submit weekly status report on weekly meeting with r&d side or outgoing facility. 与研发中心或输出工厂的周会上讨论每周的项目进展情况。 2.12 for npd, project leader will review and document each phase result with r&d side. for example: beta build, pilot run, ramp up build, etc.对于新产品项目，新产品导入项目领导人将和研发中心一起审核和归档每次生产的结果：例如beta试产，小批量试产，爬坡量产。 2.13 project leader will ensure to deliver new product to mass production on schedule with quality plan. product quality plan should meet universal and aaa specific quality standard which is agreed with aaa r&d team and aaa manufacturing plant.新产品导入项目领导人将确保新产品按时按质递交到批量生产。产品质量计划应该达到一个研发和生产都可以接受的通用质量和aaa特殊标准。 2.14 submit final report/ information to gm & management for final decision of rtm. 提交最终的报告或信息给总经理和管理层，作为同意正式投入生产的依据。 2.15 project leader will lead the project team to support successful production ramp-up for the 1st three months at most. and lead the npi ramp-up review and sign-off of mass production release.新产品导入项目领导人将领导npi团队支持最多三个月(具体期限视项目复杂程度而定)的爬坡生产，并领导爬坡生产审核和签署量产生效。 2.16 project leader will lead the npi closure review and submit the wrap-up report to management.新产品导入项目领导人将领导npi结束审核，递交管理层综合报告outputweeklyl meeting reportroi report if it is necessary - transfer dblwbs(l work breakdown structure)npi schedulelmanufacturing plan for eachl buildrecognition and rewards systemlfinal pilot run reportll project closure report 3. head of cross function department各职能部门的负责人 3.1 assign 1 member as internal coordinator from each function department for npi project. he /shi is the member of npi project team.指定一个成员作为本部门内部的新产品协调人，他/她是新产品导入项目团队的成员。 3.2 assist own npi coordinator to achieve npi sub-task on schedule.帮助本部门的新产品协调人按照计划完成项目中赋予的任务。 3.3 set kpi (key performance indicator) for npi as commitment.设定关键绩效指标作为支持新产品导入的承诺。 outputkpi (key performance indicator) for npilassignment for internall coordinator 4. npi manufacturing engineer新产品导入制造工程师 4.1 setup schedule for all manufacturing preparation task and submit it to npi project leader in time at project beginning. this schedule should include measurable goal for each task. 在项目开始的时候设定与制造准备相关任务的计划时间表，提交给新产品导入领导人。这个计划时间表应该包含可衡量的指标。 4.2 submit weekly report to npi project leader before local weekly meeting on time, attend weekly meeting to discuss present status.在每个本地周会前按时提交进展周报，参与周会时讨论现在的状态。 4.3 attend weekly meeting with r&d side出席与研发中心的周会 4.4 complete dfm (design for manufacturing) & fmea (failure mode and effect analysis) review with r&d during alpha and beta build if it is necessary.如果可能参与alpha 和beta 生产，并与研发一起完成dfm和fmea审核报告 4.5 discuss with r&d on all manufacturing issues during preparation period.在准备阶段与研发讨论一切和制造相关的问题。 4.6 check primary bom, include part attribute (make/buy, based on roll up) review, bom structure review and bom accuracy review. especially after ecn, provide it to bom maintenance person to correct attribute, and provide it to r&d to correct bom.检查工程bom，包括属性，结构和数量精准，特别是ecn之后，提供给bom维护人员修改属性，和提供研发修改错误。 4.7 get gerber file, bare board, pcba sample and unit sample if they are necessary, 取得pcb电子文件，空线路板，样品线路板和样品整机如果必需的话。 4.8 work with mei specialist to create assembly work instruction for pcb assembly and final assembly for beta build, pilot run and ramp up build step by step, release formal assembly wi before mass production.和mei工程师一起创建线路板和成品最终装配生产指导书，并在试生产过程中完善，最后在批量生产前正式发放。 4.9 create production line layout, process flowchart, station and labor assignment 创建生产线布局，流程图，以及工作站和人员的分配计划 4.10 work with facility engineer, test engineer and mis dept to complete production line layout design, setup, and prepare special tools and jigs for new product if they are necessary. 和设施工程师，测试工程师和it工程师一起完成生产线布局的设计、安装。为生产线准备一些特殊的工具和夹具。 4.11 work with qualification engineer to verify local parts before beta build and pilot run 和部品认证工程师一起在每次试生产前验证本地产部件。 4.12 direct and train cell leader and operator from production dept during beta build, pilot run and ramp up run.在新产品导入期间指导和培训线长和操作人员 4.13 take over responsibility to manufacturing engineer to in 3 months at most after pilot run.在试生产后最多三个月之summary daily report for ramp up创建和汇总爬坡生产的每日报告 4.15 provide label information from plc db.提供标签信息。 4.16 calculate & submit workload (man hour or labor cost) before mass production, provide it to bom maintenance person.计算工作负荷(人工小时，人工成本)，提供给bom维护人员。 4.17 complete build report after beta build, pilot run and ramp up r