箱式低熔点玻璃熔封炉.doc

薆蚇肆膃芆袂羁节莈蚅袇芁蒀袁螃芀蚃蚃膂芀莂蒆肈艿蒄螂羄芈薇薅袀芇芆螀螆芆荿薃肅莅蒁螈羁莄薃薁袇莄芃螇袃莃蒅虿膁莂薈袅肇莁蚀蚈羃莀莀袃衿羇蒂蚆螅肆薄袁肄肅芄蚄羀肄莆袀羆肃蕿螃袂肂蚁薅膀肂莀螁肆肁蒃薄羂肀薅蝿袈腿芅薂螄膈莇螇肃膇蕿薀聿膆蚂袆羅膆莁虿袁膅蒄袄螇膄薆蚇肆膃芆袂羁节莈蚅袇芁蒀袁螃芀蚃蚃膂芀莂蒆肈艿蒄螂羄芈薇薅袀芇芆螀螆芆荿薃肅莅蒁螈羁莄薃薁袇莄芃螇袃莃蒅虿膁莂薈袅肇莁蚀蚈羃莀莀袃衿羇蒂蚆螅肆薄袁肄肅芄蚄羀肄莆袀羆肃蕿螃袂肂蚁薅膀肂莀螁肆肁蒃薄羂肀薅蝿袈腿芅薂螄膈莇螇肃膇蕿薀聿膆蚂袆羅膆莁虿袁膅蒄袄螇膄薆蚇肆膃芆袂羁节莈蚅袇芁蒀袁螃芀蚃蚃膂芀莂蒆肈艿蒄螂羄芈薇薅袀芇芆螀螆芆荿薃肅莅蒁螈羁莄薃薁袇莄芃螇袃莃蒅虿膁莂薈袅肇莁蚀蚈羃莀莀袃衿羇蒂蚆螅肆薄袁肄肅芄蚄羀肄莆袀羆肃蕿螃袂肂蚁薅膀肂莀螁肆肁蒃薄羂肀薅蝿袈腿芅薂螄膈莇螇肃膇蕿薀聿膆蚂袆羅膆莁虿袁膅蒄袄螇膄薆蚇肆膃芆袂羁节莈蚅袇芁蒀袁螃芀蚃蚃膂芀莂蒆肈艿蒄螂羄芈薇薅袀芇芆螀螆 箱式低熔点玻璃熔封炉Box-type low melting point glass melt sealing furnace 主要用于电子工业、低熔点玻璃熔封。也可用于模具、各种机械零件回火；铝合金压铸件固熔时效；粉末冶金粉料高温烘干。采用微电脑程序自动控温，实现烘干工艺曲线自动化。Mostly uses in the electronic industry, low melting point glass melt sealing. Can also use in the mould tool, each kind of machine parts tempering; The aluminum alloy presses the casting solid melt effectiveness; Powder metallurgy powder lot high temperature drying. Uses the micro-computer procedure to control temperature automatically, realizes the drying technics curve automation.箱式有机培膜焙烧炉Box-type Organic membrane calciner主要用于电子工业、低熔点玻璃熔封。Mostly uses in the electronic industry, low melting point glass melt sealing.摆动式等温淬火硝盐炉Swinging- type isothermal quench nitration salt furnace采用工件摆动式等温淬火工艺制造的节能耐用型工业电炉。熔融液体介质加热工件、如硝盐类、碱类、油类及低熔点金 属及合金等，硝盐炉加热工件，加热速度较快，氧化脱碳较轻，便于局部淬火，等温淬火及多种化学热处理。尤其适用于铁路机车、球磨机衬板、钢球、破碎机锤头 奥-贝体耐磨材料等温淬火。The energy-saving and durable industrial electric furnace is made by workpiece swinging type isothermal quench technics. The fusing liquid medium heating workpiece, like the nitre salt class, the alkalis, the oil class and the low melting point metal and alloy and so on, the nitre salt furnace heating work piece, heating speed is quick, the oxidized decarbonization is light, is advantageous for the part quenching, the isothermal quench and many kinds of chemical heat treatment. Especially is suitable for the railroad locomotive, the ball mill scaleboard, the steel ball, the crusher hammer head, Au- shell body anti-friction material isothermal quench.由炉体、不锈钢坩锅、电动往复式摆动料架、不锈钢速冷包、电热元件和自动控温柜组成，可以使用不同溶剂，进行零件淬火、回火加热、等 温淬火冷却，液体化学热处理等多种工艺，炉体由型钢和钢板焊接而成，炉面采用=14mm板制成，硝盐炉衬采用超轻质高强度0.6g/cm3微珠耐火砖， 夹层置硅酸铝纤维，炉衬与炉壳间填充保温膨胀保温粉，整个结构为标准型节能炉衬，硝盐炉的发热元件采用较粗直径0Cr25Al5高温电阻丝绕成螺旋状按照 均温布丝法，安置在炉衬的搁丝砖上，搁丝砖采用前部上翘20防掉丝砖，电阻丝不易掉出。坩锅采用耐热不锈钢板密焊制成，并经过本厂X光探伤。作为等温淬 火盐炉使用时在坩锅内布置耐热不锈钢制成的速冷包四个，并在炉体上安装有电动往复摆动式料架，工件放在料架中，在硝盐液中往复运动，达到均温、等温淬火效 果。另配备压缩空气不锈钢进气管，在坩锅内底部组成多孔喷流管道，使硝盐液快速循环翻腾，达到硝盐液内任何一点温度均匀一致，通过硝盐炉自动控温电柜的配 合使用，可使淬火工件在很短时间内快速冷却到等温淬火所需要的任何工艺温度内自动恒温。Its consists of furnace body, stainless steel crucible, electrically multiple swinging material frame, stainless steel fast cooling package, galvanothermy unit and the automatical control temperature tank, can use the different impregnant, carry through part quenching,tempering heating,isothermal quench cooling,liquid chemical heat treatment and so on many kinds of technics, the furnace body is welded by profiled bar and armor plate, the surface of furnace is made of =14mm board, the nitre salt furnace lining from ultralight high-strength 0.6g/cm3 micro bead refractory brick, clamp stratification filled with aluminum silicate fiber, the middle of furnace lining and furnace shell filled with expanded heat preservation powder, the entire structure is the standard energy-saving furnace lining, according to the average temperature cloth silk law, the nitre salt furnaces heating element uses the thick diameter 0Cr25Al5 high temperature resistance wire to circle spiral shape, then was installed in the thread brick, The thread brick to use the front part to go up 20 against falling thread brick, the resistance wire is not easy to drop out. Uses the heat-resisting stainless steel plate to weld densely crucible makes, and after this factory X light crack detection. Uses as the isothermal quench salt furnace when arranges fast cold package four which in crucible the heat-resisting stainless steel makes, and the installment has the electrically operated reciprocation swinging type material frame on the furnace body, the workpiece places in material, in the nitre salt fluid the reciprocal motion, achieves the average temperature, the isothermal quench effect. In addition provides the compressed air stainless steel air feeder, in crucible the base composition porous jet pipeline, causes the nitre salt fluid fast circulation tuck dive, achieves in the nitre salt fluid any temperature even consistent, controls the temperature electricity tanks coordinate use automatically through the nitre salt furnace, can make the quenching workpiece rapid chilling in the very short time in any technics temperature which to the isothermal quench the automatic constant temperature.三项埋入式电极盐浴炉Three items embed electrode salt bath furnace供在熔化了的盐液或混合盐液中加热金属机件，以进行各种热处理，例如：淬火、退火、回 火、正火、无氧化加热及渗碳等之用。本系列电极盐浴炉分为低温、中温及高温三类，其工作温度分别为150-550、550-1000、1000- 1350。For in melted in the salt liquor or the compound salt liquor heats up the metal part, in order to do each kind of heat treatment, for example: quenching, annealing, tempering, normalizing, nonoxidation heating ,cementite and so on. This series electrode salt bath furnace divides into low temperature, mid-temperature and high temperature three kinds, its operating temperature respectively are 150-550, 550-1000, 1000-1350.DM型三相埋入电极盐浴炉系长方形结构，外壳由角钢及钢板焊成，内放钢板制成的内胆，内胆中是采用立砖及标准砖组成的盐槽，内胆主要是用于防止熔盐渗入保温层及盐槽外，当盐槽损坏时便于吊出修理。电极盐浴炉的内胆与炉壳之间砌有保温砖及填满保温粉，电极是从盐槽底部侧面插入，一个面接触浴盐，其余三个面埋 在耐火砖中，以上结构达到延长电极使用寿命。由于电极离槽底50毫米，这样可避免由于炉渣沉积而造成两电极短路，在内胆外面的电极有水冷套，熔盐沿着电极 向外流出时，碰到水冷套即凝固，这样可以避免漏盐。三项埋入式电极盐浴炉采用盐类作加热剂，根据不同的工作温度，可选用不同成份的盐或混合盐，盐在熔化前 是不导电的，因此盐浴炉使用时必须使用起动电极溶化，由于电流通过导电的溶盐不断产生热量，故可保持溶化状态，因电极在电磁力的作用下，通过自然对流和电 磁搅拌而使熔盐不断循环，故可迅速和均匀的加热工件。炉侧装有排气罩，与车间的排汽管相连接，排除电极盐浴炉所产生的有害气体。与电极盐浴炉配套供应的有 电炉控制柜，以控制电极盐浴炉的温度，控制柜上装有指示温度用的测量控温计，经补偿导线与浸入盐槽中的热电偶相连接，可指示记录及自动调节温度。The DM three-phase embed electrode salt bath furnace is the rectangular structure, the crust welded by angle iron and armor plate,use the salt trough make of stand and standard brick as its inner,the inner mainly use in prevent the melting salt filtering the heat preservation layer and out of salt trough,its convenient to repair when the salt trough is damaged .In the middle of inner and furnace shell of salt bath furnace builded heat preservation brick and full filled with heat preservation powder, electrode is inserted from the bottom side face of salt groove, one side touch bath salt ,other three sides buried in firebrick, above structure can prolong electrodes life. Due to electrode has 50 mm distance from the bottom of trough, this can avoid electrode short circuit because of slag aggradation, the product has water-cooling wrap on the outer of inner of electrode, when melting salt flows out along the electrode, fast concreting as come into contact with water-cooling wrap. Three-phase embed electrode salt bath furnace use the salt class as heating impregnant, according to the different operating temperature, could select different ingredient salt or compound salt, the salt is not electric before melting, therefore the salt bath furnace must use the starting-electrode to melt when using, because the electricity bring quantity of heat unceasingly through electric dissolving salt, so can maintain the dissolving state, because of electrode under the electromagnetic effect,make the dissolving salt cycle unceasingly through natural convection and magnetism mix round,therefore can well-proportioned heat workpiece rapidly.The side of furnace installed exhaust cover, be joined with workshops vent-pipe, eliminate the deleterious gas. Provide control tank matching with electrode salt bath furnace,used to control the temperature of electrode salt bath furnace,installed measure controlling thermometer which used to show temperature on the controlling tank,by compensatory lead joining with thermocouple immerged in the salt groove,can show track record and adjust temperature automatically.坩锅盐浴炉Crucible salt bath furnace主要供备件金属零件淬火、氰化、退火和回火等热处理用，尤其适用于紧固件、标准件热处理。Mainly for spare parts metal parts quenching, cyaniding, annealing and tempering and so on heat treatment, especially is suitable for the fastener, the standard part heat treatment.RYG2系列节能型坩埚盐浴炉由炉壳、炉衬、坩埚、坩埚盖，加热元件及上罩部分组成。炉壳由型钢和钢板焊接成圆筒形，炉膛由0.6g/cm3超轻质微珠节 能耐火砖砌成，其内壁四周均匀安装加热元件，坩锅盐浴炉的炉膛与炉壳间填充硅酸铝纤维毡和膨胀保温粉保温材料，炉膛内置放耐热钢坩埚，用于盛装盐液，坩埚 盖由两个半圆构成，可灵活转动，盖上有两个孔，供支承轴吊挂工件。坩锅盐浴炉的炉壳上部装有圆形上罩，顶部有排气口可接通风系统，以排除有害气体，上罩下 部有两扇可转动的罩门和观察孔。在炉壳正前方有一排流孔，以便经常清除炉膛内的脏物，当因腐蚀氧化致使坩埚漏泄的盐液，也可由此口流出坩锅盐浴炉外，以保 护加热元件和炉衬不致受到损坏。工作时，在排流口外塞入一点硅酸铝纤维棉，可防止外冷空气进入炉膛而影响炉温。The RYG2 series energy-saving type crucible salt bath furnace is made of furnace rind, furnace lining, crucible, crucible cover, heater element and the upper hood part. Furnace rind is welded to cylinder by profiled bar and armor plate, the hearth is built by the 0.6g/cm3 ultra light quality tiny bead energy-saving fireproof bricks, its inner wall installing heater element equably all around, the crucible salt baths hearth and the furnace rind fills the aluminum silicate fiber felt and the inflation heat preservation powder thermal insulation material, in the hearth places the high-temperature steel crucible, uses in the splendid attire salt fluid, the crucible cover by two semicircle constitutions, but rotates nimbly, covers has two holes, supplies the journal to hang the workpiece. On the crucible salt baths furnace shell is loaded with the circular upper hood, the crown has the air vent to put through the wind system series, removes the noxious gas, lower part the upper hood has the cover gate which and the port hole two leaves may rotate. Has a row of class hole in the furnace shell dead ahead, with the aim of eliminating in the chamber frequently the dunghill, when because of corrosion oxidation cause crucible leakage salty fluid, may also the mouth flow out outside from the crucible salt bath, protects the heater element and the furnace lining does not send receives the damage. When working, squeezes in silicate aluminum fiber cotton outside the drainage port, which can prevent the cold air to enter the hearth to affect the furnace temperature.实验室坩锅盐浴炉Laboratory crucible salt bath furnace主要用于实验室供各种金属零件淬火、氰化、退火和回火等热处理用，尤其适用于紧固件、标准件热处理。Mostly uses in the laboratory for each heat treatments , for example metal parts quenching, cyaniding,annealing and tempering, especially is suitable for the fastener, the standard workpiece heat treatment.本实验室坩锅盐浴炉结构，炉壳由钢板和型钢焊接制成，炉膛由高铝质节能型耐火材料制成，炉膛于炉壳间采用硅酸铝纤维保温，电阻丝采用0Cr25Al5发热元件，绕制成螺旋状布置在炉膛四周的串丝孔内。炉膛内放置不锈钢坩锅，用于盛装盐液。炉盖采用用手动翻盖式。The crucible salt bath furnace structure of this lab, the furnace rind is welded by the steel plate and profiled bar , the hearth is made from energy-saving and fireproof high aluminum quality material, the hearth uses the silicate aluminum fiber to keep warm in the furnace rind, the resistance wire uses the 0Cr25Al5 heating element, circles makes the spiral-shape in the hearth string silk hole all around. In the hearth lays aside the stainless steel crucible, used to fill salt fluid. The furnace cover uses the type of turning cover manually.淬火油槽Quenching oil Groove主要供井式炉、台车炉、箱式炉、盐浴炉等各种电炉加热后的工件淬火使用。Mainly for workpiece quenching after pit Furnace, box furnace, salt bath furnace and so on each kind of electric furnace heating.淬火油槽采用钢板结构，有方形、长方形、圆形，油槽内安装有电加热管，槽外安装有抽油泵、不锈钢板式换热器，自动油恒温控温柜，其工作原理：当工件频繁进入油槽淬火引起油温升高时，油泵开始工作，将油槽内的高温油抽入不锈钢板式换热器，此时冷却循环水自动接通，通过板式换热器的多层不锈钢板槽进行换热，使经过冷却的淬火油再返回淬火油槽，如此往复循环，达到油槽降温目的。当室温低时，电加热器自动接通加热淬火油，经过冷热自动控温，使淬火油温恒温在工艺淬火温度内。The quenching oil trough uses the steel plate structure, has the square shape, the rectangle, the rotundity, the electric heating tube installed in the fuel trough , the oil pump and stainless steel disc heat interchanger installed outside of the trough, the automatic oil constant and controlling temperature tank, its principle of work: When the work piece enters fuel trough quenching to cause frequently the oil temperature elevates, the oil pump starts to work, sucks in the stainless steel disc heat interchanger fuel tanks in high temperature oil, this time cools the circulating water to put through automatically, carries on the heat transfer through disc heat interchangers multi-layer stainless steel plate trough, causes the quenching oil which the process cools to return to the oil-quenching tank again, so moves back and forth the circulation, achieves the fuel tank to decrease temperature the goal. When the room temperature is low, the electric heater automatic connection heating quenching oil, hot controls automatically after the underheating warm, causes the quenching oil temperature constant temperature in the technics quenching temperature。蒸气发兰炉 / 蒸气发黑炉Vapor Bluing Furnace / Vapor Nigrescence Furnace是节能型高精度控温周期作业炉。采用微电脑程序高精度控温柜多区控温，真空风机高速热风循环，蒸气发兰炉内气氛、温度极为均匀。供压缩机电机转子、定子、硅钢片、高速钢刀具、工模夹具、粉末冶金等蒸气发兰之用。It is the energy-saving high accuracy controls the thermoperiod operating furnace. Uses the microcomputer procedure high accuracy controlling temperature tank to multi-areas control temperature, the vacuum air blower high speed heated air circulation, The atmosphere and temperature are extremely even in Vapor Bluing Furnace . For compressors electrical machinery rotor, stator, silicon steel plate, high-speed steel cutting tool, mold jig ,powder metallurgy and so on vapor bluing.实验电炉Experimental electric FurnaceSX2新系列实验电炉为新标准节能型、周期作业型实验电炉。主要用于实验室、工矿企业、大专院校、科研单位作元素分析测定、灰份测定、少量低熔点金属熔解、其它小型金属零件淬火、退火、回火等热处理和实验之用，电炉还可用于高温加热实验。SX2 new series experiment electric furnace is the new standard energy-saving, periodic working type electric furnace. Mainly uses in the laboratory, the industrial and mining corporation, the universities, colleges and institutes, the scientific research unit making ultimate analysis determination, ash content determination, few low melting point metal to fuse, and other small metal parts quenching, annealing, tempering and so on heat treatment and experiment, the electric furnace can also use in the high temperature heating experiment罩式炉Portable cover furnace主要用于冷轧带钢、盘元、盘管、高合金涡流增压机铸件、排气管、薄板、铜、铝等有色金属板、带、合金零件、链条、焊丝、标准件、硅钢片、工具、球化退火、机械等行业的退火处理。Mainly use in the cold-roll strip steel, wire rod, tray-pipe, high alloy bow wave booster compressor casting, exhaust pipe, thin steel plate, copper, aluminum and so on colored and so on metal plate, belt, alloy accessory, chain bar, welding wire, standard piece, silicon steel plate, tool, spheroidizing anneal, machinery and so on industrys annealing treatment.罩式炉由一台加热罩、两台炉座、两台内罩、一台冷却罩组成，加热罩采用钢板卷制密焊成型，炉衬采用节能型最新技术全纤维模块结构，炉顶为全纤维波浪叠法高压捆扎吊平顶，高铝螺钉挂装电阻带，炉顶安装双孔快冷降温门。The portable cover furnace is make up of one heating cover ,two furnace seats, two inner covers, one cooling cover, heating cover is welded densely by armor plate roll-making, the furnace lining is made from energy-saving newest technology entire fiber modular structure, the top of furnace use the entire fiber wave furling high pressure to tie up to hang the flat top, the high aluminum bolt hang installed resistance strip, the top of furnace installed diplopore quick cooling temperature decreasing gate炉座为保温水冷真空橡胶密封结构，不锈钢导风座台，大功率真空密封风机。内罩为不锈钢板卷制密焊成型，罩底法兰和真空密封槽由大型立车精车加工成型。冷却罩由双风机螺旋送风快速冷却。真空泵为2X系列旋片式机械真空泵。The furnace seat is the heat preservation water cooling vacuum rubber sealing structure, the stainless steel guiding-wind seat stand, the high efficiency vacuum sealing air blower machine.Inner cover is welded densely by stainless steel plate roll-making, covers the bottom flange and the vacuum seal groove by large-scale standing vehicle and extract vehicle machining the shape. The cooling cover use the double air blower screw blowing to make it cooling rapidly. The vacuum pump is the 2X series revolving piece type mechanical vacuum pump.罩式炉控温柜采用微电脑程序工艺曲线高精度自动控温，自动完成热处理工艺曲线。由微电脑通过运算直接控制晶闸管，对炉内功率进行调节，减少了电网波动，能根据装炉量及工艺斜率自动从0-100%改变功率大小，实现高度节电控温。The control temperature tank of portable cover furnace use the microcomputer procedure technics curve high accuracy to control temperature automatically, completes the heat treatment technics curve automatically. By the microcomputer through the operation positive governing thyristor, adjusting the internal furnace power, reduced the electrical network fluctuation, can change the power size from 0% to 100% automatically according to the quantity of filling furnace and technics slope , realize high-saving electricity controlling temperature.真空烧结电炉Vacuum sintering electric furnace ZK-20-10（JZS-16）真空烧结电炉是节能型井式周期作业真空电炉。主要用于航天、航空飞机制造行业、汽车制造行业、石油机械行业、精密机械制造业，金属或非金属材料及零件真空烧结。也可以用于精密机件或锻件光亮无氧化不脱碳热处理和球化退火之用。产品符合中国航空工业部军用标准GJB509-98-88 I类真空烧结电炉。The ZK-20-10 (JZS-16) vacuum sintering electric furnace is the energy-saving pit type periodic operating vacuum electric furnace. Mainly uses in spaceflight, aero airplane manufacture industry, automobile manufacture industry, the petroleum machinery industry, precision machinery manufacturing industry, metal or nonmetallic material and the parts vacuum sintering. Can also use in the precision parts or the forging luminous nonoxidation not decarbonizing heat treatment and spheroidizing anneal. The product conforms to the Chinese Aviation Ministry of industry military standard GJB509-98-88 I kind of vacuum sintering electric furnace.主要由钢板卷制成井式炉壳，由型钢组焊制成炉体结构。炉衬采用0.6g/m3超轻质微珠节能耐火砖，炉衬与炉壳间夹置硅酸铝纤维毡，空隙填充膨胀保温粉，属于典型节能型炉衬，节电30%-60%。电热元件采用国内外统一标准新型耐超温高温电阻丝0Cr25Al5，真空罐采用1Cr18Ni9Ti不锈钢板卷制，采用保护自动密焊，经我厂大型X光探伤室探伤试压制。炉盖采用不锈钢内保温炉盖，炉盖面板与罐体采用暗双水冷真空橡胶密封，炉面板上安装有抽真空接口、送保护气氛接口、真空压力表。炉盖和炉罐是靠车间行车将整个真空罐吊出自然空冷或水池强迫速冷，以便装卸工件。为提高生产效率，可订购二个真罐交替连续作业。也可随炉自然冷却。该真空烧结电炉采用旋片式机械真空泵加油扩散泵连续抽真空或预抽真空充氮气保护，用于真空烧结、光亮退火、回火、淬火等无氧化加热。The pit furnace rind is mainly made by the steel plate rolled, the furnace binding is welded by profiled bar. The furnace lining uses the 0.6g/m3 ultralight quality micro bead energy-saving refractory brick, the furnace lining and the furnace rind clamps sets at the aluminum silicate textile fiber felt, the crevice pac