达意隆灌装机说明书.ppt

1,为你而转,Runs for you!,2,小瓶三合一机 Rinsing, Filling & Capping Monobloc for small bottles -技术简介 -Technical Introduction,3,三合一灌装技术 *灌装形式,常温灌装Water filling 纯净水、矿泉水、矿物质水、蒸馏水等pure water, mineral water, steamed water, etc. 热灌装Hot filling 茶、果汁、运动饮料、功能饮料等tea, juice, sports drink, function drink, etc. 含汽灌装CSD filling 可乐、雪碧、汽水等cola, sprite, soda, etc.,4,三合一灌装机的产量,PET瓶常温灌装三合一机，从每小时6000瓶到目前最高的40000瓶 PET bottle Water filling 3 in 1 monobloc from 6000bph to 40000bph,5,PET瓶热灌装三合一机，从每小时4500瓶到目前最高的30000瓶 PET bottle hot filling monobloc from 4500bph to 30000bph,6,PET瓶含汽灌装三合一机，有每小时14000瓶、27000瓶及36000瓶 PET bottle CSD filling monobloc from 18000bph to 36000bph,7,以DQS18A为例； DQS18A(sample) 洗瓶机 Rinser 灌装机 Filler 旋盖机 Capper 星轮传动 Starwheel Drive,洗瓶机Rinser,灌装机 Filler,旋盖机 Capper,星轮传动 Starwheel Drive,小瓶灌装机示意,8,传 动 方 式 Drive Ways,齿轮传动 Gear Drive 18000/H以下 Below 18000/H 联轴节传动 Coupling Drive 36000/H以下 Below 36000/H 同步驱动 Synchro Drive 36000/H以上 Above 36000/H,电动机Motor,大齿轮轴承 Bearing,减速器 Gearbox,联轴节Coupling,齿轮 Gear,9,灌装方式 重力灌装 纯净水、矿泉水、矿物质水、蒸馏水等pure water, mineral water, steamed water, etc. 微负压灌装 -茶、果汁、运动饮料、功能饮料等tea, juice, sports drink, function drink, etc. 等压灌装 可乐、雪碧、汽水等cola, sprite, soda, etc. 定量灌装 水、果汁、洗发水，洗手液，食用油等.,10,回流及排气管Recirculation and vent tube,排气管Vent tube,灌装时有回流,灌装时无回流,灌装阀,第二代灌装阀,第一代灌装阀,灌装产量=灌装速度x有效头数x3600/容量,11,回流及排气管Recirculation and vent tube,排气管Vent tube,灌装时有回流,灌装时无回流,灌装阀,第三代灌装阀,12,灌装阀Filling valve QB/D32960A,产品进入Product infeed,重力或微负压灌装,回气,灌装满瓶后，产品开始回流After filling, product recycle,回流recycle,第二代灌装阀,多孔板，使产品稳定流动Multi hole plate to stable product flow,分流环，使产品散开，沿瓶壁下流，减少泡沫Spray to flow product along the wall avoiding foaming.,13,灌装满瓶后，产品开始回流After filling, product recycle,果粒灌装阀pulp Filling valve QB/D31050,回流recycle,产品进入Product infeed,重力或微负压灌装,第三代灌装阀,回气,14,球形罐物流工艺过程 Material Flowing Process (Ball Tank),15,球形罐CIP过程 CIP Process (Ball Tank),16,重力灌装Gravity filling,灌装阀Filling Valve QB/D32930,产品进入Product infeed.,第二代灌装阀,回气,多孔板，使产品稳定流动Multi hole plate to stable product flow,瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束Air in bottle discharge through vent tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return.,回气,17,球形罐 Ball Tank - 通常用于热灌装及常温灌装 - Generally, for hot & ambient filling 环形平衡罐 Ring Tank - 通常用于热灌装、常温灌装及含汽灌装 -Generally, for hot, ambient & CSD filling,平 衡 罐 Balance Tank,18,输送方式Transfer system,空瓶进 Empty bottle infeed,满瓶出 Full bottle discharge,PET瓶进入三合一机后，在洗瓶、灌装、旋盖之间的传递，有三种方式：PET bottle is passed from rinser to filler and then to capper under 2 methods: 托瓶底运行 挂瓶颈运行Neck support 夹瓶口运行Neck grip,19,输送方式Transfer system,挂瓶颈运行Neck support -成熟的技术Mature technolog -运行稳定Steady running -不同瓶口需更换上部卡脖板Change neck plate l according to different necks -相同瓶口的不同瓶型及容量切换，只需更换下部星轮及护瓶挡板及相应高度的调节。 Only need to change down star wheel、plate and adjust height for different bottle type with the same neck,20,洗瓶夹方式,传统的洗瓶夹 利用凸轮使滚轮向前或向后动作，从而带动夹子张开或闭合。,21,适用于40头及以下的洗瓶机,适用于50头及以上的洗瓶机,22,洗瓶Rinser,23,风道进瓶,卡瓶板分瓶,夹瓶口洗瓶,24,旋 盖 机 Capper,旋盖头 Capping Head,旋盖星轮 Capping Starwheel,齿轮 Gear,立柱 Post,顶板 Cover,凸轮 Cam,25,扭矩调整通过调节两片磁体间的间隙，精确控制旋盖扭矩,弹簧,第二代旋盖头,第三代旋盖头,4根导向销具有良好的导向性,旋盖头结构Capper head structure,26,磁体为易损元件 Magnet is unendurable 新结构磁性强度加大， 两片磁体为非接触式的， 并处于密封状态，故不易损伤及磨损 New design has stronger magnetic, 2 magnets dont touch and in a sealing situation.,剖面图cutaway view,磁铁 Magnet,旋 盖 头 Capping Head,27,主体结构Machine confi