《ACR选择性涂覆机》PPT课件.ppt

,Presentation,KEENTEC DESIGNED,ACR 选择性涂覆机,,联系电话蓝先生 ,Advanced Coating Robotics Ltd,MACCS Multi Axis Conformal Coating System,,3,ACR - 全球解决方案 ACR - Global Solutions,ACR是SCH服务公司和SMS自动化公司共同设立的合资公司 ACR was formed as a joint venture company between SCH Services Ltd and SMS Automation Ltd ACR本公司成立于2009年，目的是给有需要的客户度身定制自动化涂覆解决方案 Formed in 2009 the objective was to supply automated conformal coating solutions with customisation where required SCH在保形镀膜应用方面(比如涂覆材料、涂覆设备、涂覆服务、解决问题以及技术支援等)具有20多年的经验了。 SCH has 20 years in conformal coating applications including materials, equipment, coating service, troubleshooting & technical support SMS在自动化技术设计和生产标准以及设备定制方面拥有25年的经验了，供应链中包括通用电气-发那科、罗克韦尔、三菱以及Animatics等。 SMS has 25 years in automation technology designing and building standard and custom machines with suppliers such as GE-Fanuc, Rockwell, Mistubishi and Animatics,,4,MACCS 400-整机,基于20多年的涂覆材料的了解，提供先进的机器人自动化设备 Offers advanced robotic automation with a complete understanding of conformal coating materials 先进的自动化工业设计，可靠的设备性能 Gives highly reliable performance as a state of the art automation industrial design,,5,MACCS 400-整机视频,,6,MACCS 400-工程设计,先进的H形框架设计，钢材加强输送带，XYZ轴伺服马达全方位控制 Advanced H frame design with steel reinforced belt and full XYZ servo motor control 快速的重复动作可以达到1米/秒 Gives fast repeatable movements up to 1m/s 维修保养非常简单 Means maintenance is extremely easy to maintain. 位置重复的准确度高达25um (0.001”) Ultimate control on positioning with repeatability of 25um (0.001”),,7,MACCS 400-工程设计,我们使用葆德、霍尼韦尔以及欧姆龙等公司的高质量运动控制零部件 Uses high quality motion control components including Baldor, Honeywell and Omron. 容易到达生产系统的各个位置 Easy access to all positions within the cell system. 通过安装在机器前面的控制板可以实现各种电子控制 Full access to all electronics via the control panel positioned at the front of machine.,,8,MACCS 400-阀,我们拥有流体的雾化喷涂、非雾化喷涂以及液体点胶等涂覆阀可供选用 Valve options for atomised spraying, non- atomised spraying and liquid dispensing of conformal coating and fluids. 我们还供应直接安装到机器上去的模块化涂覆阀(含一个或两个阀)，每个阀都有独立的360度旋转和20度倾斜功能 Modular options allow for one or two valves to be fitted to the machine each with independent 360 degree rotation and twenty degree tilt.,,9,MACCS 400-非雾化阀,通过压力来产生扇形的雾流 Fan spray pattern created through pressure only. 适合高速喷雾，一般能够达到400mm/秒 High speed application typically 400 mm/s. 因为是非雾化镀膜，所以边缘的控制非常准确(0.75mm) Edge definition extremely good (0.75mm) due to the non-atomised pattern. 扇形雾流可以按照微米级的精度进行调整 Micrometer adjustment of the fan pattern. 非常适合油性和低黏度的镀膜材料 Ideal for solvent based and low viscosity coatings.,,10,通过压力和空气雾化两个因素来产生圆形的雾流 Circular spray pattern created through pressure and air atomisation in combination. 各种黏度的涂料都可以在雾化后进行喷涂 Allows all viscosities of coatings to be atomised sprayed. 非常适合UV固化涂料、硅胶保形涂料、100%固体材料以及高黏度材料 Perfect for UV cure coatings , silicone conformal coatings, 100% solids and high viscosity materials.,MACCS 400-雾化阀,,11,对于很细致的零件都可以实现非常准确的点胶动作 Extremely accurate dispensing of coating for detail work. 适合各种黏度的涂料进行点胶 Allows all viscosities of coatings to be dispensed. 可以应用围坝填充技术，从而避免使用毛细管方法时过多涂料进入零件的问题 Can use the dam and fill technique to avoid excess coating entering technically challenging components via capillary,MACCS 400-点胶阀,,12,提供的平台可以对多个阀进行专门的设置和整合 Adaptable platform for custom configurations and integration of alternative valve systems: 可以装入各种阀(比如非雾化阀、点胶阀、雾化阀、隔膜阀、阿基米德阀等) Alternative valves (non-atomised, dispense, atomised, diaphragm, archimedes 既适合离线，也适合连续生产 Batch or inline 同一套系统可以使用多种材料 Multiple coating material set up for same system,MACCS 400-模块化,,13,更加容易进行选择性涂覆编程 Designed to make selective coating programming easier 具有基本的命令，可以直观地进行编程，并立即应用于线路板涂覆 Intuitive to program with basic commands allowing access to coating PCBs immediately 必要时，允许主管级人员全面控制工艺流程 Supervisor level allows full command of the process if required,MACCS 400-软件,,14,轻松地移动线路板上面阀的位置就可以实现编程 Programmed through easy movement and positioning of valve on PCB 可以使用键盘、操纵杆或者软件来控制系统 Use keyboard, joystick or software to control system 用简单易懂的语言写就屏幕上的程序 Program written into screen in easily understandable language 可以利用编程镜头帮助进行难进区域的编程 Programming camera can aid in difficult to reach areas,MACCS 400-软件,,15,可以利用向导功能进行设置、编程和涂覆 Wizard controls available for set up, programming and coating 每段编程都可以在简单易懂的窗口进行直观的控制 Intuitive controls for each section of the programming in easy to understand windows 操作员可以自信而快速地进行编程 Designed for operators to program confidently very quickly,MACCS 400-软件,,16,溶剂冲洗系统 (可以手动和自动更换溶剂) Solvent flush system (manual and automatic changeover) 帮助编程工作的高规格500万像素镜头 High Specification 5MPixel Camera for ease of programming 进行黏度控制的再循环加热系统 Heated re-circulating system for viscosity control 可以对流量进行控制的涂覆流量检测系统 Coating Flow monitoring for controlled volume application,用于进行快速涂覆阀对位的激光笔 Laser pointer for fast alignment of valves 针阀点胶高度测量系统 Height Measurement for needle dispense 可以在加工过程当中快速更换涂覆材料并对其进行控制的多容器进给系统 Multiple container feed configurations for fast changeovers and control on processing 为客户专门进行修改和设计，提高系统的灵活性 Custom modifications and designs offer flexibility 还可以将更多加工工艺融入生产线 Cell integration with further processes available,MACCS 400-其它选项,,17,各种材料的线上选择性涂覆系统 Inline selective spray coating for all materials 线上浸渍涂布系统，包括水平浸渍涂布系统 Inline dip coating including horizontal dip 适用于产量较低时的批量喷涂系统和浸渍系统 Batch spray and dip systems for low volume UV固化炉和IR固化炉 UV curing tunnels & IR cure ovens 自动化涂覆检查系统 Automated Conformal Coating Inspection 定制其他解决方案 Custom turnkey solutions,ACR 还可提供:,,18,经济实用的单镜头固定位置通止规式解决方案 Economic single camera fixed position solution of GO/NO GO Processing 无视差扫描相机可以对线路板进行3D拍照并进行全面分析 Parallax free scanning camera for full analysis and highly 3D PCBs 连续或批量检测系统 Inline and batch systems 翻转工作站系统 Flip station system available 自动厚度探测仪 Option for automated thickness probe testing,ACR 自动涂覆检验系统:,,19,将红外线与对流固化系统加以综合，让温度分布更加