鞋成型工艺说明.ppt

鞋面與大底成型ASSEMBLEUPPER壓力均為35公斤,時間10秒.Settheproperparameterofmachine.Forthesuedeversion,thetemperatureoftheironplateisindoor;Fortheleatherversion,itneed80.Forthebothversion,setthepressure35kilo,time10sec.3,操作時將套楦鞋面放正放穩,不可歪斜搖晃.壓平後放入流水線,送進烘箱.Makethelasteduppermatchthecenterline雜色用1016A+2-3%B粉;WhiterubberO/Sprimerwith1016A+1%B;variedcolorrubberdowith1016A+2-3%;EVA需照光處理,白色用UV-11N能量0.52J/CM2,黑色用UV-8N處理,能量0.47J/CM2.時間均為10-12秒.EVAneedtreatwithlight,forwhiteEVAlightwithUV-11Nenergy0.52J/CM2,forblackEVAdowithUV-8Nenergy0.47J/CM2;lighttime10-12secforbothcolor.Shank用111YCN+2%RFE藥水處理PrimerO/S:Whiterubberwith1016A+1%B;variedcolorrubberwith1016A+2-3%B;EVAwithUVlight.PrimerShankswith111YCN+2%RFE.2.反毛皮,面皮用UE-9SF+5-7%CL-12處理,人造皮用111YCN+2%E-1000,網布不需藥水處理.PrimerthesuedeandleatherwithUE-9SF+5-7%CL-12,forsyntheticuse111YCN+2%E-1000,formeshnoneedprimer.3.在處理藥水過程中藥水不可太少或過量不可有外溢現象。處理後Duringprimer,dontapplytheprimertoomuchortoolittleorcomeout.4.粘藥水的絲瓜布要經常更換.Thetowelgourdclothsoakedprimerneedbechangedoften.,21.過烘箱THROUGHOVEN,1,鞋面在烘箱下層,烘箱溫度70-80度;底部配件在烘箱上層,烘箱溫度50-55度,時間均為2分鐘.Putthelastedupperontoplayerofovenandsetthetemperature70-80;Putthebottomonbottomlayerofovenandsettemperature50-55.Heattime2minutesforboth.2.過此烘箱的目的,烘干藥水.Thepurposeistodryafterprimer.,22.第一次上大底膠O/SFIRSTCEMENT,1.鞋面是真皮(含反毛皮),不需刷一次膠;如鞋面是網布或人造皮,需刷一次膠用116NN+3-5E%-1000.Fortheleatherupperincludingsuede,noneedfirstcement;Forthemesh上下壓機壓力35KG/CM2,時間8-10秒.Adjusttheproperpressureforverticalpressingmachine,pressure:35KG/CM2,time:8-10seconds.3.先用三合一壓機壓,再用上下壓機壓.Firstpresswithuniversalpressingmachine,thendowithverticalpressingmachine.,AppliedTooling:,三合一壓機Universalpressingmachine,三合一壓模Universalmould,26.除膠&補膠及畫線CLEANGLUE&MARKLINE,1,壓機後檢查大底邊牆與鞋面是否有膠縫,如有,補膠後用工具將其壓貼牢固.Checkifanygapbetweenupper時間:8分鐘.Putthefinishedshoeontheconveyerbeltthroughthecooltrunktokeeptheshapeofshoe.Setthecooltrunkwiththetemperature0-5。C,coolingtime:8minutes,AppliedTooling:,注射器Injector,毛刷Brush,清液Cleanser,27.解松鞋帶/拔楦LOOSENLACE/DE-LAST,1,冷凍定型後,用鐵勾勾松鞋帶.注意不要勾壞鞋面及鞋帶.Aftercooling,makethelaceloosewithironhook.Note:dontbreaktheupperandshoelaceduringlooseningthelace.2.依照鞋子的形狀調整機器.Adjustthemachineaccordingtotheshapeofshoe.3.拔楦後,大底不能扭曲變形,及不平穩.需用手輕攝一下後跟使其保持後跟的型狀.MakesuretheO/Snottwistandnotrollafterde-last.Inordertokeeptheheelshape,needpresslightlytheheelportion.,AppliedTooling:,拔楦機De-lastmachine,解松鞋帶:,拔楦:,28.清潔鞋面及塞鞋墊PUNCHTHEEYELETHOLE,1,清潔時,要依鞋面的材質選擇清洗潔.除去鞋面及底部的膠水用生膠片.Chosetheproperliquidforcleaningaccordingtomaterialofupper.WipeoutglueonupperFortherealleather/mesh/syntheticmaterial,firstcleanwithwater.如擦不干淨,真皮/人造皮用去漬水再清潔,網布可用清水+醋再清潔.注意不要用去漬水清洗網布,以免網布脫層.Ifstillnotdirtyaftercleanwithwater,needcleanwithdetergentagainfortherealleather/synthetic,anddowithwater+vinegar.Note:dontcleanmeshwithdetergenttoavoidmeshfromdelaminating.2.清洗要撤底,Makesuretocleancompletely.3.貼鞋墊標,通常距鞋墊商標5mm處.再塞鞋墊.Attachtheinsocklabelontheindicatedpositionofinsock,commonlydistance5mmfromtheinsocklogo.Theninsertinsock.,清潔鞋面:,貼鞋墊標塞鞋墊,29.整理鞋帶&塞紙團或鞋撐CoordinateLace&Inserterwrappingpaperorstuffer,1,整理鞋帶,使助帶口寬度正確,且鞋帶外露長度正確.Coordinateshoelacetomakesuretheeyeletstaywidth&theshoelacelengthfromthelasteyeletholetolacetipcorrect.2.塞鞋頭紙或鞋撐.依鞋子的型狀,如拔楦後鞋面易塌陷的需塞鞋撐.Insertthewrappingpaperontheforefootportion.Accordingtotheshapeofshoe,iftheuppereasilycollapseafterde-last,needinsertthestuffer.,整理鞋帶,塞鞋頭紙,30.清潔大底&烘線CLEANO/S&HOTTHREADEDGE,1,用633BF+水把大底清洗干淨.CleanO/Swith633BF+water.2.烘外露的線頭.Hottheexposedthreadedge.,清洗大底,烘線頭,1,核對成品鞋的SIZE.Checkthefinishedsize.2.3,准備相應SIZE內盒,并貼上相應的內盒標,需貼在規定的位置.Preparetheshoeboxplateofcorrespondingsizetofold.Thenattachthecorrespondingshoeboxlabelontheindic