8D报告格式模板(英文)PPT课件.ppt

PleaseplaceyourPlant/Locationhere,Pleaseplaceasimplephrasethatdescribesyourproblemhere,Nameof8DOwner8DNumberinAPSDDate8DIssued:Placedatehere,Notetouser:ThisformismeanttobeatemplatetobetterenableyoutomeettheAS63standard,whichisquitein-depthandprofound.Duetotheuniquenessofeachproblem,youmayneedtomodify/addtothispresentationsothatyoucomplywiththeactualAS63standard.,Step1FormaTeam(Membersshouldincludeallpertinentgroups-Cross-Functional),Step2DescribetheProblem,Whatparthastheproblem?Wherewasthepartwhentheproblemwasobserved?Whereistheproblemonthepart?Whenwastheproblemobservedfirst(clockandcalendartime)?Whensincethattimehastheproblembeenobserved?Anypattern?When,inthepartshistoryorlifecycle,wastheproblemfirstobserved?Howmanypartshavetheproblem?Whatisthesizeoftheproblem?Howmanytimesdoestheproblemoccuroneachpart?,ConditionIs:,AutolivRequirementis:,Note:Inserttheappropriatepicturesorsketchesintheboxesprovidedabove,PictureofNonConformingCondition,PictureofConformingCondition,DesiredCondition:,ActualCondition:,Step3ImplementContainmentActions,Step3ImplementContainmentActions,PictureofCertificationMarkingMethodtoIndicateCleanPointtoCustomer(ifapplicable),Step3ImplementContainmentActions,CopyofInspectionSortingand/orContainmentinstructionstoworkersresponsible,EvaluatedforriskusingFMEAorotherriskanalysistoolstopreventsecondaryproblemthatcouldresultfromthecontainmentaction.,Evaluated?,Yes,No,Step4RootCauseAnalysis,Pleaseincludethefollowingoverheadofthe“FiveWhyforOccurrenceandDetection”ORafullycompletedFaultTreewithaccompanyinganalysis.,Step4RootCauseAnalysisFiveWhyOccurrenceandDetection,OccurrenceCause,DetectionCause,Why,OccurrenceRootCause,Why,Why,Why,Why,Why,Why,Why,DetectionRootCause,ProblemStatement,Step4RootCauseAnalysisFaultTreeAnalysis,Addyourownfaulttreehereordeleteoverheadifyouuse5Why.,Step4RootCauseAnalysis,Thefollowingtwooverheads,theFishboneandtheCauseandEffectTable,areoptionalproblemsolvingtoolsandshouldbeusediftheothertoolswereinadequate.,Man,Method,Measurement,Machine,Material,Effect,Note:Circletheacceptedcausesinred.,Toinputdataintheboxesjusthighlightthebox(youwillseecrosshatchlinesontheboarder)andstarttypingyourtext.Thetextshouldautomaticallywrapinsidethebox.,OptionalDeletethisoverheadifnotused.,Step4RootCauseAnalysis(Fishbone),CauseandEffectAnalysisWorksheet,OptionalDeletethisoverheadifnotused.,Step4RootCauseAnalysisVerificationofRootCause,Step5ChooseandImplementCorrectiveActions,Step6EvaluateResults,Yes,No,Confirmtheproblemiseliminated!,SystemicRootCauseAnalysisPleaseanswerthefollowing-Whytheproblemwasnotpredictedintheplanning/development/launchphase?Whatsystemicallyfailedinthemaintenanceprocesstopreventthisproblem?IfanyotherstandardprocessbrokedownduringtheproblemWhydidthisprocessfail?Pleaseusethe5-Whytoanswerthesetypeofsystemicquestions.Question/AnswerisMandatoryunlessAutolivmanagementbuyoff.Addoverheadsasappropriate.,Step7PreventReoccurrence,Why,RootCause,Why,Why,Why,Lookacross(orsideways)tosimilarprocesses,productandmachines.Listthenamesofsame,orsimilarareas(processes,products,machines)EvaluatetheneedofeachoftheseareasforapplicationofthecorrectiveactionPleaselistthedatesthatthecorrectiveactionisimplementedforeachoftheseareas.,Step7PreventReoccurrence,Controlsshallbeimplementedtoensurethecorrectiveactionsareworkingforthefuture.Pleaseinclude/attachinthedocumenttheupdatedChecklistsWorkInstructionsStatisticalProcessControl(SPC)SamplingGaugingAuditsPreventivemaintenance,Step7PreventReoccurrence,Updateddocumentation(PFMEA,ControlPlan,WorkInstructions,etc.)ismandatory.Evaluateescapepointtoensurepotentialdefectswillbeproperlycontained.,CopyandpastelineitemfromPFMEAbeforeupdate:,CopyandpastelineitemfromPFMEAafterupdate:,Step7PreventReoccurrenceQualityDocumentReview,DoesaspecificMasterFMEAneedtobeupdated?:,DoesyourfacilityhaveaLessonsLearnedsystemoranothersystemicwaytocarryknowledgeovertime?:,Step7PreventRe