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Chapter3ManufacturingSystems,Unit1IntroductiontoManufacturingSystemsUnit2AdvancedManufacturingSystemsUnit3ManufacturingSupportSystems,计划学时:4学时教学内容:3学时,精读,逐句翻译,掌握专业词汇Unit1IntroductiontoManufacturingSystems1学时,泛读,了解文章大意,掌握专业词汇,翻译重点语句Unit2AdvancedManufacturingSystemsUnit3ManufacturingSupportSystems,教学要求:了解制造系统的含义,制造系统的各个组成部分掌握几种典型的制造系统集成组技术、柔性制造系统、敏捷制造等先进制造系统各自应用范围及特点。了解CAD,CAM,CAPP等辅助制造系统在各种制造系统中的应用。本章共两次作业(作业5,作业6),本章专业词汇,conveyor:输送机hoist:起重机partsfeeder:送料器coilfeeder:卷料进料器stamp:冲压automaticpalletchanger:自动托盘转换装置ergonomically:工效学地jobshopproduction:车间任务型生产batchproduction:批量生产identical:相同的grouptechnology:成组技术flexiblemanufacturingsystem:柔性制造系统portray:描绘coordination:协调CNCmachinetools:计算机数控机床computerizednumericalcontrolmalfunction:故障resharpen:重磨parameter:参数geometry:几何形状cylindrical:圆柱的prismatic:棱柱的rectangular:矩形的cube:立方体scheme:计划、设计work-in-process:在制品sophisticated:复杂的、世故的exaggeration:夸张profound:深刻的infrastructure:基础设施irrespective:不考虑的unimpeded:无障碍的,automation:自动化materialhandling:物料搬运synthesize:综合integratedequipment:集成设备rawmaterial:原材料positioningdevice:定位装置semi-automatic:半自动化fullautomated:全自动化family:簇productionline:生产线fixture:固定设备、夹具hardware:硬件machinetool:机床lathe:车床millingmachine:铣床drillpress:钻床workstation:工作站portablepoweredtool:便携式电动工具assemblyline:装配线machinecell:机器单元discrete:离散的ancillary:辅助的、附属的workunit:工件mechanized:机械化的pallet:托盘totebin:搬运箱vicinity:邻近workhead:工作台、机台workholder:工件夹具orient:定向clamp:夹住chuck:卡盘,Unit1IntroductiontoManufacturingSystems,TheDefinitionofManufacturingSystemComponentsofManufacturingSystemClassificationsofManufacturingSystems,DefinitionofManufacturingSystem,Wedefineamanufacturingsystemtobeacollectionofintegratedequipmentandhumanresources,whosefunctionistoperformoneormoreprocessingand/orassemblyoperationsonastartingrawmaterial,part,orsetofparts.,DefinitionofManufacturingSystem,Theintegratedequipmentincludesproductionmachinesandtools,materialhandlingandworkpositioningdevices,andcomputersystems.Humanresourcesarerequiredeitherfulltimeorperiodicallytokeepthesystemrunning.,ComponentsofaManufacturingSystem,ProductionmachinesMaterialtransportSystemsComputerControlSystemHumanResources,Productionmachines,ManuallyoperatedproductionmachinesSemi-automatedproductionmachinesFullyautomatedproductionmachines,MaterialtransportSystem,Threefunctions:(1)Loading-involvesmovingtheworkunitsintotheproductionmachineorprocessingequipmentfromasourceinsidethestation.(2)Positioning-providesfortheparttobeinaknownlocationandorientationrelativetotheworkheadortoolingthatperformstheoperation.,MaterialtransportSystem,(3)Unloading-Whentheproductionoperationhasbeencompleted,theworkunitmustbeunloaded,thatis,removedfromtheproductionmachineandeitherplacedinacontainerattheworkstationorpreparedfortransporttothenextworkstationintheprocessingsequence.,ComputerControlSystem,CommunicateinstructionstoworkersDownloadpartprogramstocomputer-controlledmachinesMaterialhandlingsystemcontrolScheduleproductionFailurediagnosisSafetymonitoringQualitycontrolOperationsmanagement,HumanResources,Humanperformsomeorallofthevalue-addedworkthatisaccomplishedonthepartsorproducts.,ClassificationofManufacturingSystem,Type1:SingleStationsType2:Multi-StationCellsType3:ProductionLines,作业5:,重点语句翻译(把下列语句翻译成中文)Wedefineamanufacturingsystemtobeacollectionofintegratedequipmentandhumanresources,whosefunctionistoperformoneormoreprocessingand/orassemblyoperationsonastartingrawmaterial,part,orsetofparts.Threeofthemostimportantofthesearewidespreadandinexpensivetransportationsystems,communicationsystemsthatprovidereal-timeinteractionbetweenpeopleinalmostanypartoftheworld,andcomputersthatassistinthedesign,control,andanalysisofcomplexactivities.,作业5:,课外翻译(把下列语句翻译成中文)Flexiblemanufacturingsystems(FMS)andcomputer/communicationnetworksexemplifycomplexsystemsthatfallintoaclasscalleddiscreteeventstochasticsystems(DESS).Theefficientdesignandoperationofthesesystemsisextremelyimportanttoeconomiccompetitiveness,yetsystembehaviorisnotcompletelyunderstood.PresentmethodsofanalysisanddesignofDESSfocusontheirbehaviorinthesteadystate,aconceptualizationthatrequiresperformancemeasurestobemade“inthelongrun”or“averagedovertime.”Yet,作业5:,mostsystemsexhibitdynamicbehaviorontheirwayto(orsometimesevenduring)thesteadystatethatmayproduceadeviationinperformancefromthatcomputedbysteadystateanalysis.Designandcontrolofsuchsystems(forexample,multiechelonsparepartsinventories,integratedmanufacturingcellsorcomputer/communicationnets)involvingexplicitconsiderationofthecostorimpactoftransientbehavior,isnowarealpossibility.用英文回答下例问题Recentlywhatmakesamanufacturingsystemchangesomuch?Why?,Unit2AdvancedManufacturingSystems,GroupTechnology(GT)FlexibleManufacturingSystems(FMS)ComputerIntegratedManufacturingSystems(CIMS)LeanProduction(LP)AgileManufacturing(AM)E-Manufacturing,GroupTechnology(GT),TwoMajorTasks:(1)Identifyingthepartfamilies(2)Rearrangingproductionmachinesintomachinecells,BenefitsofGroupTechnology,PromotesstandardizationMaterialhandlingisreducedProcessplanningandproductionschedulingaresimplifiedSetuptimesarereducedWork-in-processisreducedWorkersatisfactionimprovesHigherqualityworkisaccomplished,FlexibleManufacturingSystems(FMS),ContentofFMS:(1)Processequipment(2)Materialhandlingequipment(3)Acommunicationsystem(4)Acomputercontrolsystem,AdvantagesofFMS,(1)Increasedproductivity(2)Shorterpreparationtimefornewproducts(3)Reductionofinventorypartsintheplant(4)Savingoflaborcost(5)Improvesproductquality(6)Attractingskilledpeopletomanufacturing(7)Improvedoperatorssafety,ComputerIntegratedManufacturingSystems(CIMS),ActivitiesofCIMS:(1)Identifyinganeedforaproduct(2)Designingaproducttomeettheneeds(3)Obtainingtherawmaterialsneededtoproducetheproduct(4)Applyingappropriateprocessestotransformtherawmaterialsintofinishedproducts(5)Transportingproductstothemarket(6)Maintainingtheproductstoendureproperperformanceinthefield,BenefitsofCIMS,(1)Productqualityincreases(2)Leadtimesarereduced(3)Directlaborcostsarereduced(4)Productdevelopmenttimesarereduced(5)Inventoriesarereduced(6)Overallproductivityincreases(7)Designqualityincreased,LeanProduction(LP),TenRulesofLP:(1)Eliminatewaste;(2)Minimizeinventory;(3)Maximizeflow;(4)Pullproductionfromcustomerdemand;(5)Meetcustomerrequirements;,LeanProduction(LP),TenRulesofLP:(6)Doitrightthefirsttime;(7)Empowerworkers;(8)Designforrapidchangeover;(9)Partnerwithsuppliers;(10)Createacultureofcontinuousimprovement.,AgileManufacturing(AM),AMisaNewManufacturingStrategyAMisaProductionModeofthe21stCentury,E-Manufacturing,WhatisE-Manufacturing?WhatistheFutureofE-Manufacturing?,Unit3ManufacturingSupportSystems,CAD(Computer-AidedDesign)CAM(Computer-AidedManufacturing)CAPP(Computer-AidedProcessPlanning)CAE(Computer-AidedEngineering),作业6:,重点语句翻译(把下列语句翻译成中文)FutureFMSwillcontainmanymanufacturingcells,eachcellconsistingofrobotservingseveralcomputersNC(CNC)machinetoolsorotherstandalonesystemssuchasaninspectionmachine,awelder,anElectronDischargeMachining(EDM)machine,etc.Insteadofdevotingresourcestoplanningwhatwouldberequiredforfuturemanufacturing,Toyotafocusedonreducingsystemwascapableofimmediatelychangingandadaptingtomarketdemands.Thatsbecause3Dsolidmodelingremovedtheemphasisfromusingcomputertechnologytodocumentorcaptureadesignconceptandgaveengineersatoolthattrulyhelpedthemcreatemoreinnovativedesignsandma
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