达意隆灌装机说明书.ppt

1,为你而转,Runsforyou!,2,小瓶三合一机Rinsing,Filling&CappingMonoblocforsmallbottles-技术简介-TechnicalIntroduction,3,三合一灌装技术*灌装形式,常温灌装Waterfilling纯净水、矿泉水、矿物质水、蒸馏水等purewater,mineralwater,steamedwater,etc.热灌装Hotfilling茶、果汁、运动饮料、功能饮料等tea,juice,sportsdrink,functiondrink,etc.含汽灌装CSDfilling可乐、雪碧、汽水等cola,sprite,soda,etc.,4,三合一灌装机的产量,PET瓶常温灌装三合一机，从每小时6000瓶到目前最高的40000瓶PETbottleWaterfilling3in1monoblocfrom6000bphto40000bph,5,PET瓶热灌装三合一机，从每小时4500瓶到目前最高的30000瓶PETbottlehotfillingmonoblocfrom4500bphto30000bph,6,PET瓶含汽灌装三合一机，有每小时14000瓶、27000瓶及36000瓶PETbottleCSDfillingmonoblocfrom18000bphto36000bph,7,以DQS18A为例；DQS18A(sample)洗瓶机Rinser灌装机Filler旋盖机Capper星轮传动StarwheelDrive,洗瓶机Rinser,灌装机Filler,旋盖机Capper,星轮传动StarwheelDrive,小瓶灌装机示意,8,传动方式DriveWays,齿轮传动GearDrive18000/H以下Below18000/H联轴节传动CouplingDrive36000/H以下Below36000/H同步驱动SynchroDrive36000/H以上Above36000/H,电动机Motor,大齿轮轴承Bearing,减速器Gearbox,联轴节Coupling,齿轮Gear,9,灌装方式重力灌装纯净水、矿泉水、矿物质水、蒸馏水等purewater,mineralwater,steamedwater,etc.微负压灌装-茶、果汁、运动饮料、功能饮料等tea,juice,sportsdrink,functiondrink,etc.等压灌装可乐、雪碧、汽水等cola,sprite,soda,etc.定量灌装水、果汁、洗发水，洗手液，食用油等.,10,回流及排气管Recirculationandventtube,排气管Venttube,灌装时有回流,灌装时无回流,灌装阀,第二代灌装阀,第一代灌装阀,灌装产量=灌装速度x有效头数x3600/容量,11,回流及排气管Recirculationandventtube,排气管Venttube,灌装时有回流,灌装时无回流,灌装阀,第三代灌装阀,12,灌装阀FillingvalveQB/D32960A,产品进入Productinfeed,重力或微负压灌装,回气,灌装满瓶后，产品开始回流Afterfilling,productrecycle,回流recycle,第二代灌装阀,多孔板，使产品稳定流动Multiholeplatetostableproductflow,分流环，使产品散开，沿瓶壁下流，减少泡沫Spraytoflowproductalongthewallavoidingfoaming.,13,灌装满瓶后，产品开始回流Afterfilling,productrecycle,果粒灌装阀pulpFillingvalveQB/D31050,回流recycle,产品进入Productinfeed,重力或微负压灌装,第三代灌装阀,回气,14,球形罐物流工艺过程MaterialFlowingProcess(BallTank),15,球形罐CIP过程CIPProcess(BallTank),16,重力灌装Gravityfilling,灌装阀FillingValveQB/D32930,产品进入Productinfeed.,第二代灌装阀,回气,多孔板，使产品稳定流动Multiholeplatetostableproductflow,瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束Airinbottledischargethroughventtube.Whenpressureofproductinventtubeandinfillingbowlreachesbalance,fillingstopswithnoreturn.,回气,17,球形罐BallTank-通常用于热灌装及常温灌装-Generally,forhot&ambientfilling环形平衡罐RingTank-通常用于热灌装、常温灌装及含汽灌装-Generally,forhot,ambient&CSDfilling,平衡罐BalanceTank,18,输送方式Transfersystem,空瓶进Emptybottleinfeed,满瓶出Fullbottledischarge,PET瓶进入三合一机后，在洗瓶、灌装、旋盖之间的传递，有三种方式：PETbottleispassedfromrinsertofillerandthentocapperunder2methods:托瓶底运行挂瓶颈运行Necksupport夹瓶口运行Neckgrip,19,输送方式Transfersystem,挂瓶颈运行Necksupport-成熟的技术Maturetechnolog-运行稳定Steadyrunning-不同瓶口需更换上部卡脖板Changeneckplatelaccordingtodifferentnecks-相同瓶口的不同瓶型及容量切换，只需更换下部星轮及护瓶挡板及相应高度的调节。Onlyneedtochangedownstarwheel、plateandadjustheightfordifferentbottletypewiththesameneck,20,洗瓶夹方式,传统的洗瓶夹利用凸轮使滚轮向前或向后动作，从而带动夹子张开或闭合。,21,适用于40头及以下的洗瓶机,适用于50头及以上的洗瓶机,22,洗瓶Rinser,23,风道进瓶,卡瓶板分瓶,夹瓶口洗瓶,24,旋盖机Capper,旋盖头CappingHead,旋盖星轮CappingStarwheel,齿轮Gear,立柱Post,顶板Cover,凸轮Cam,25,扭矩调整通过调节两片磁体间的间隙，精确控制旋盖扭矩,弹簧,第二代旋盖头,第三代旋盖头,4根导向销具有良好的导向性,旋盖头结构Capperheadstructure,26,磁体为易损元件Magnetisunendurable新结构磁性强度加大，两片磁体为非接触式的，并处于密封状态，故不易损伤及磨损Newdesignhasstrongermagnetic,2magnetsdonttouchandinasealingsituation.,剖面图cutawayview,磁铁Magnet,旋盖头CappingHead,27,主体结构Machineconf