特斯拉Tesla ModelS●维修手册●电路图●零件手册●维修工时●车主手册.pdf

Tesla Model S 维修手册维修手册 电路图电路图 零件手册零件手册 维修工时维修工时 车主手册车主手册 service manual Electrical diagrams Parts Manual Labor Codes Owner manual （Chinese . English） 【60 60D 70 70D 85 85D P85D 90 90D P90D】 Tesla service Tesla service P/N: 162819-00-AP/N: 162819-00-A 内部机密文件请勿外泄内部机密文件请勿外泄 2012-2016 TESLA MOTORS, INC. 保留所有权利。 本文档中的所有信息版权及其他知识产权归 TESLA MOTORS 及其授权人所有。 未经 TESLA MOTORS,INC.及其授权人事先书面许可， 不得对资料进行全部或部分复印、 复制或修改。 警告： 本技术文档应仅由 TESLA 技术工程人员使用，严禁外传。 阅读：此手册根据车辆子系统组合而成。在左侧菜单中单击子系统，查看该子系统中的技术文档。 参考：本手册中的服务程序假设车辆为右侧驾驶 (RHD) 车辆。除非另有说明，这些程序同样适用 于左侧驾驶 (LHD) 车辆。 针对左侧驾驶存在微小差别的程序中包含指明具体差别的注释,分别为独 立的 RHD 和 LHD。 2012-2016 TESLA MOTORS, INC. 保留所有权利。 本文档中的所有信息版权及其他知识产权归 TESLA MOTORS 及其授权人所有。 未经 TESLA MOTORS,INC.及其授权人事先书面许可， 不得对资料进行全部或部分复印、 复制或修改。 警告： 本技术文档应仅由 TESLA 技术工程人员使用，严禁外传。 阅读：此手册根据车辆子系统组合而成。在左侧菜单中单击子系统，查看该子系统中的技术文档。 参考：本手册中的服务程序假设车辆为右侧驾驶 (RHD) 车辆。除非另有说明，这些程序同样适用 于左侧驾驶 (LHD) 车辆。 针对左侧驾驶存在微小差别的程序中包含指明具体差别的注释,分别为独 立的 RHD 和 LHD。 A/C ABS AC ACC Amp (A) AUX BDY/ BFT - BMB BMS C CH CHG CHGS CP CAN cm cm DC DCDC - deg. DI dia. DDM EAS EPAS EPB ESC EN EVSE EPA EV F GPS GTW Hg HPWC HV HVAC HVJB ICE IBS (12V) IC KAB k kPa kWh LCD LED LH LFT LIN LHD Li-ion MC MCU MSM MIL ml mm mph MWh MY NHTSA NTC NVH OCS OBDII 2 OBM PCB PDM PM PG PSRCM PT PTC PTFE PVC PWM RCCM ref RF RGB/ RH RKE RLSH SAE SCCM SEC SOC SUN SRS SWC TC THC TIN TP TPMS TXV V - 44100102 00 (500V) (PPE) SB- 13-92-003 1 SB-12-44-005 1. 2. 3. (x4) 6.5 Nm 4. 6.5 Nm 5. 6. 7. 8. 9. 7-8 10. 1. 2. 3. Tesla 4. Tesla Views Battery Charger Config Tesla 5. Views Gateway and Center Display Resets 6. Gateway Reset start/play 10 Production Garage Firmware Vehicle Hardware Configuration - - 2 44102102 00 (500V) (PPE) SB- 13-92-003 1. 2. 2 3. (HVJB) a. 5 Nm b. 5 Nm 5 5 Nm c. 4 - 2 4 10 V d. 4 e. B B+ 3C f. 2 9 Nm g.- B+- B 3C h.- 2 4 Nm i. 4 L2L3 L1 N 3C j. 4 4 Nm 4. 4 5 Nm 20-30 mm 8. 150 mm 9. 10. 11. 12. 13. 9-12 14. 1 1 2 2 3 3 4 4 5 5 6 6 DD CC BB AA 1004573-00-D09 (final)5/13/2014 12.1 Left Front Door - Handle and Latch ITEM NO. PROJECT NAME: DO NOT SCALE REVISION:DATE: SHEET Model S Wiring Diagram: LHD PHASE: SHEET NAME: SOP(2012) THE INFORMATION CONTAINED HEREIN IS DEEMED TO BE CONFIDENTIAL, PROPRIETARY, AND A TRADE SECRET OF TESLA MOTORS. THIS INFORMATION MAY NOT BE USED, REPRODUCED, OR DISCLOSED AS THE DIRECT OR INDIRECT BASIS FOR THE DEVELOPMENT, MANUFACTURE, OR SALE OF PROCESSES OR PRODUCTS WITHOUT THE EXPRESSED WRITTEN CONSENT OF TESLA MOTORS. X903: LFDHC1 3 4 6 8 7OPEN AJAR L + X312 DoorLatch_LF GDD01-D2 BK 0.75_RFXFA DCL01-D DB-YL 0.5 F41_10A_DOOR_LF40.54A AJAR_LF8.14C PRM06-M LB 0.75 Z7 GND_DOOR_LF42.42A HandleLED_LR13.11B 5 6 5 6 1616 AJAR_LF_WIND12.24B DCL02-D WH-BR 0.35 DCL03-D LB-BR 0.35 12 X307 IntRelease_LF DCL26-D WH-RD 0.35 DCL04-D WH-DB 0.35 DCL05-D LB-RD 0.35 DCL06-D1 PU-WH 0.5 DCL07-D DB-WH 0.5 DCL08-D DB 0.5 GND_AJAR_LF12.22B GND_HANDLE_LF12.22B GDD01-M2 BK 0.75 X303 KL30 7 KL31 10 Door Control Module LF X303 FrontMot+ 6 FrontMot- 5 GND 2 Unlk/Pres 3 Release 5 Motor+ 6 Motor- 7 PosA 8 PosB 9 Illum 10 +12V 1 X310 DoorHandle_LF Door Control Module LF Z8 DCL06-D2 PU-WH 0.5_RFXFA DCL06-D PU-WH 0.5 X301 FrontLatchRelease 1 FrontDoorOpen 5 Latch Return Front 21 X301 FrontOutPosition 13 FrontExtUnlock/Present 6 FrontExtRelease 18 X301 FrontIntRelease 7 X302 FrontFlushPosition 10 Illum Exterior Handle 7 SEC11-M PU-LG 0.5 GND_BZALED_LF31.13A GND_MIRPUD_LF31.13B GND_INTREL_LF12.12B GND_PUDLMP_LF12.35C GND_RFACELMP_LF12.35C GND_INTREL_LF12.12B Z122 SEC11-D PU-LG 0.5_RFXFASEC11-D1 PU-LG 0.5 SEC11-D2 PU-LG 0.5 GDD01-D21 BK 0.75 GDD01-D22 BK 0.35 GDD01-D23 BK 0.35 GDD01-D24 BK 0.35 GDD01-D26 BK 0.35 GDD01-D27 BK 0.35 PRM06-D LB 0.75_RFXFA GDD01-D15 BK 0.5 GDD01-D24 BK 0.35 GDD01-D14 BK 0.35 X935: LFDHC2 DCL41-D RD 0.35 Z157 PRM06-D1 LB 0.75 PRM06-D2 LB 0.5 GDD01-D2: TN-DB wire used Early production deviation: PRM06-D: TN-WH wire used Early production deviation: DCL44-D BR-YL 0.5 LIN_DOOR_LH PIX30101 PIX30105 PIX301021 COX301I PIX30107 COX301C PIX30106 PIX301013 PIX301018 COX301F PIX30207 PIX302010 COX302H PIX30305 PIX30306 COX303A PIX30307 PIX303010 COX303B PIX30701PIX30702 COX307 PIX31001 PIX31002 PIX31003 PIX31005 PIX31006 PIX31007 PIX31008 PIX31009 PIX310010 COX310 PIX31203 PIX31204 PIX31206 PIX31207 PIX31208 COX312 PIX903F016 COX903FP PIX903M016 COX903MP PIX935F05 COX935FE PIX935F06 COX935FF PIX935M05 COX935ME PIX935M06 COX935MF PIZ701 PIZ702PIZ703PIZ704 PIZ705 PIZ706PIZ707PIZ708 COZ7 PIZ801 PIZ802PIZ803PIZ804 PIZ805 PIZ806PIZ807PIZ808 COZ8 PIZ12201 PIZ12202PIZ12203PIZ12204 PIZ12205 PIZ12206PIZ12207PIZ12208 COZ122 PIZ15701 PIZ15702 PIZ15703PIZ15704 PIZ15705 PIZ15706PIZ15707PIZ15708 COZ157 POAJAR0LF POAJAR0LF0WIND POF41010A0DOOR0LF POGND0AJAR0LF POGND0BZALED0LF POGND0DOOR0LF POGND0HANDLE0LF POGND0INTREL0LF POGND0MIRPUD0LF POGND0PUDLMP0LF POGND0RFACELMP0LF POHANDLELED0LR POLIN0DOOR0LH 1 1 2 2 3 3 4 4 5 5 6 6 DD CC BB AA 1004573-00-D09 (final)5/13/2014 12.2 Left Front Door - Window and Switches ITEM NO. PROJECT NAME: DO NOT SCALE REVISION:DATE: SHEET Model S Wiring Diagram: LHD PHASE: SHEET NAME: SOP(2012) THE INFORMATION CONTAINED HEREIN IS DEEMED TO BE CONFIDENTIAL, PROPRIETARY, AND A TRADE SECRET OF TESLA MOTORS. THIS INFORMATION MAY NOT BE USED, REPRODUCED, OR DISCLOSED AS THE DIRECT OR INDIRECT BASIS FOR THE DEVELOPMENT, MANUFACTURE, OR SALE OF PROCESSES OR PRODUCTS WITHOUT THE EXPRESSED WRITTEN CONSENT OF TESLA MOTORS. PRM05-M GY 2.0 LIN Switch module (X306) installed only on drivers door. Simple window switch wiring is maintained to allow for future RHD models without changing door harness. AJAR_LF_WIND12.16B F39_25A_WIND_LF40.54A 3 2 1 4 D U X311WindowSwitch_LF DCL27-D WH-GY 0.5 DCL16-D WH-BK 0.5 Z54 DCL14-D PU-GY 0.5 DCL14-D2 PU-GY 0.35 DCL14-D1 PU-GY 0.5_RFXFA Z53 DCL15-D TN-DB 0.5DCL15-D3 TN-LB 0.5_RFXFA DCL15-D1 TN-DB 0.35 ILL_SW_LF12.23A ILL_SW_LF12.22C Z51 ILL_SW_LR13.21B A 1 K 2 X314 SWAmbient_LF AMB_SW_LR13.21B GND_WINDOW_LF42.42A DCL12-D3 LG 0.5 X935: LFDHC2 3 4 3 4 11 12 11 12 DCL11-D RD-OR 0.5 LIN_LR_WIND13.21B +12V 3 LIN 1 GND 2 X306 SWP_LIN_Module_LF DCL12-D LG 0.5 DCL13-D BK-GY 0.5 Z52 DCL12-D2 LG-TN 0.5_RFXFA DCL12-D1 LG 0.5 1010 X941:LFDHC3 Door Control Module LF GND_AJAR_LF12.14A GND_HANDLE_LF12.13B GND 4 BATT 3 - + Up 1 LIN 5 Down 6 Ajar 2 X315 WindowMotor_LF GDD01-M1 BK 2.0 X301 Ambient Illum 4 X301 DOOR LIN 20 HVAC GND 19 HVAC +12V 8 X301 Illum Lock/Win Switch 9 GDD01-D1 BK 2.0 GDD01-D12 BK 0.35 GDD01-D11 BK 2.0 GDD01-D16 BK 0.35 GDD01-D14 BK 0.35 GDD01-D15 BK 0.5 GND_SWAMB_LF12.22B GND_SWAMB_LF12.25C DCL12-A2 LG 0.35 DCL14-A1 PU-GY 0.35 DCL15-A3 TN-DB 0.35 PRM05-D GY 2.0 DCL15-D1 TN-DB 0.35 SEC11-D2 PU-LG 0.5 GDD01-D16 BK 0.35 Z160 Z161 DCL27-D1 WH-GY 0.5 DCL16-D1 WH-BK 0.5 DCL27-D2 WH-GY 0.5 DCL16-D2 WH-BK 0.5 1414 X903: LFDHC1 1515 Signals routed to inline for test purposes only LIN_DOOR_LH DCL06-D PU-WH 0.5 PIX30104 COX301A PIX30108 PIX301019 PIX301020 COX301D PIX30109 COX301L PIX30601 PIX30602 PIX30603 COX306 PIX31101 PIX31102 PIX31103PIX31104 COX311 PIX31401PIX31402 COX314 PIX31501 PIX31502 PIX31503 PIX31504 PIX31505 PIX31506 COX315 PIX903F014 COX903FN PIX903F015 COX903FO PIX903M014 COX903MN PIX903M015 COX903MO PIX935F03 COX935FC PIX935F04 COX935FD PIX935M03 COX935MC PIX935M04 COX935MD PIX941F010 COX941FJ PIX941F011 COX941FK PIX941F012 COX941FL PIX941M010 COX941MJ PIX941M011 COX941MK PIX941M012 COX941ML PIZ5101 PIZ5102PIZ5103 PIZ5104 PIZ5105 PIZ5106PIZ5107PIZ5108 COZ51 PIZ5201 PIZ5202PIZ5203PIZ5204 PIZ5205 PIZ5206PIZ5207PIZ5208 COZ52 PIZ5301 PIZ5302PIZ5303PIZ5304 PIZ5305 PIZ5306PIZ5307PIZ5308 COZ53 PIZ5401 PIZ5402 PIZ5403PIZ5404 PIZ5405 PIZ5406PIZ5407PIZ5408 COZ54 PIZ16001 PIZ16002 PIZ16003PIZ16004 PIZ16005 PIZ16006PIZ16007PIZ16008 COZ160 PIZ16101 PIZ16102PIZ16103PIZ16104 PIZ16105 PIZ16106PIZ16107PIZ16108 COZ161 POAJAR0LF0WIND POAMB0SW0LR POF39025A0WIND0LF POGND0AJAR0LF POGND0HANDLE0LF POGND0SWAMB0LF POGND0WINDOW0LF POILL0SW0LF POILL0SW0LR POLIN0DOOR0LH POLIN0LR0WIND 1 1 2 2 3 3 4 4 5 5 6 6 DD CC BB AA 1004573-00-E128/13/2014 44.2 Cabin Fusebox 1 Layout THE INFORMATION CONTAINED HEREIN IS DEEMED TO BE CONFIDENTIAL, PROPRIETARY, AND A TRADE SECRET OF TESLA MOTORS. THIS OR SALE OF PROCESSES OR PRODUCTS WITHOUT THE EXPRESSED WRITTEN CONSENT OF TESLA MOTORS. INFORMATION MAY NOT BE USED, REPRODUCED, OR DISCLOSED AS THE DIRECT OR INDIRECT BASIS FOR THE DEVELOPMENT, MANUFACTURE, ITEM NO. PROJECT NAME: DO NOT SCALE DRAWING REVISION:DATE: SHEET 2013 Model S Wiring: LHD PHASE: SHEET NAME: SOP F1ACC sense, Radio K1 F2 F3 F4 F5 F6 F7 F8 F9 F11 F12 F13 F14 F15 F16 F17 F18 F19 F10 F21 F22 F23 F24 F25 F26 F27 F20 K2 Headlamp leveling Vanity Lights, Rear View Mirror Cold Weather Package Group 1 Seat Heater, Left Front Base Audio Amplifier Seat Heater, Right Front Premium Audio Amplifier Panoramic Sunroof Passive Safety Restraints Steering Column Controls Drive Power / Yaw Rate Sense Wiper Park Drive Inverter Electric Park Brake Parking System Electric Park Brake not used AQS / In-car sensor Cabin Air Heater Logic Coolant Pump 2 Inlet Actuators Coolant Pump 3 Cabin Climate Control Coolant Pump 1 Coolant Heater Logic Thermal Controller ACC Power Switch HVAC Power Switch Assembly AEES R65328-001-A (fuses and relays separate) AssemblyLocation: Yazaki 3-Module Bottom Cover Y2 AssemblyLocation: Tesla 3-Module Top Cover Y1 B10A10 B17A17 B18A18 B1A1 B3A3 B5A5 B7A7 B2A2 B4A4 B6A6 B8A8 B9A9 E-1546 B11A11 B12A12 B13A13 B14A14 B15A15 B16A16 B19A19 B20A20 B21A21 B22A22 B23A23 B24A24 B25A25 B26A26 B27A27 E-5529 K1 K2 30A87A 85A 86A 30B87B 85B 86B X550X552 Des.FunctionOption ALL HLVL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL PKA,BZA ALL ACC ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL CW01 F27 F26 F25 F24 F23 F22 F21 F20 F19 F18 F17 F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 5 5 5 20 5 5 5 5 25 20 20 5 5 K2 DG8 5 D K1 DG8 5 D 20 5 15 15 15 15 15 10 15 5 X550X552 5 E5529 E1546 5 30 5 ALL 1 1 2 2 3 3 4 4 5 5 6 6 DD CC BB AA 1004573-00-E125/13/2014 44.2 Cabin Fusebox 2 Layout THE INFORMATION CONTAINED HEREIN IS DEEMED TO BE CONFIDENTIAL, PROPRIETARY, AND A TRADE SECRET OF TESLA MOTORS. THIS OR SALE OF PROCESSES OR PRODUCTS WITHOUT THE EXPRESSED WRITTEN CONSENT OF TESLA MOTORS. INFORMATION MAY NOT BE USED, REPRODUCED, OR DISCLOSED AS THE DIRECT OR INDIRECT BASIS FOR THE DEVELOPMENT, MANUFACTURE, ITEM NO. PROJECT NAME: DO NOT SCALE DRAWING REVISION:DATE: SHEET 2013 Model S Wiring: LHD PHASE: SHEET NAME: SOP F28 F29 F31 F32 F33 F34 F35 F36 F37 F38 F39 F30 F41 F42 F43 F44 F45 F46 F47 F48 F49 F40 F51 F52 F53 F54 F55 F56 F57 F58 F59 F50 K3 K4 K5 K6 Window Lift Motor, Right Rear Contactor Power Window Lift Motor, Right Front not connected Door Controls, Right Side not used Cold Weather Package Group 2 12V Accessory Outlet Passive Entry, Horns Window Lift Motor, Left Rear Drivers Seat Memory Window Lift Motor, Left Front Rear Door Handles Door Controls, Left Side Power Liftgate Perm. Power Sense, Brake Sw. Chargers, Charge Port Air Suspension Control, Valves Body Controls, Group 2 Glove Box Light Body Controls, Group 1 Instrument Cluster Siren, Intrusion/Tilt Sensor Center Display Rear Window Defrost Grid Battery Management System not used Left Front Seat Adjust Motor Cabin Fan not connected not connected 12V Outlet Switch not connected Rear Defrost Grid not connected Right Front Seat Adjust Motor Assembly AEES R65329-001-A (fuses and relays separate) AssemblyLocation: Yazaki 4-Module Bottom Cover Y4 AssemblyLocation: Tesla 4-Module Top Cover Y3 B10A10 B17A17 B18A18 B1A1 B3A3 B5A5 B7A7 B2A2 B4A4 B6A6 B8A8 B9A9 E-1546 B11A11 B12A12 B13A13 B14A14 B15A15 B16A16 B19A19 B20A20 B21A21 B22A22 B23A23 B24A24 B25A25 B26A26 B27A27 E-380 86A 87bA 85A 87A 30A 86B 87bB 85B 87B 30B 86D 87bD 85D 87D 30D 86C 87CC 85C 87C 30C E-431 A1B1 A2B2 A3B3 A4B4 A5B5 X551X553X554 Des.FunctionOption ALL ALL ALL ALL ALL ASC PLG ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL SP01 ALL ALL ALL ALL ALL ALL ALL ALL ALL CW01 510 30 15 20 5 25 5 5 5 F54 F53 F52 F51 F50 F49 F48 F47 F46 F45 F44 F43 F4