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Chapter8QualityManagement,Unit1QualityStandardsandQualityControlUnit2QualityManagementandQualityCost,计划学时:4学时教学内容:4学时,精读,逐句翻译,掌握专业词汇Unit1QualityStandardsandQualityControl(2学时)Unit2QualityManagementandQualityCost(2学时),教学要求:了解质量的概念,以及全面质量管理的相关内容。本章共一次作业(作业10),本章专业词汇,opportunity:缺陷机会transaction:业务、交易metrics:度量标准、规律instructor:讲师、教练incentive:鼓励affiliate:隶属于literacy:读写能力checksheet:检查表paretochart:排列图plot:以图的形式表示histogram:直方图dispersion:分散性scatterdiagram:散布图observevalue:观察值causeandeffectdiagram:因果图fishbonediagram:鱼骨图specs:规范、规格morale:士气、纪律,reliability:可靠性maintainability:可维护性fitnessforuse:适用性customersatisfaction:顾客满意specification:规范tolerance:容许偏差monetary:货币的、金融的qualityofdesign:设计质量qualityofconformance:符合性质量overengineer:高于工程要求的underengineer:低于工程要求的gauge:计量器technicalcommittee:技术委员会internationalaccreditationforum:国际认证论坛certification:认证registrar:注册人员audit:审计trivial:琐碎的template:模型workshop:车间、研讨会seminar:研讨班demonstrate:示范、说明preliminary:预备的、初级的reproach:责备、谴责forcible:强制的、有说服力的statistic:统计的sixsigmamethodology:6法standarddeviation:标准偏差division:部门、分配、分开,Unit1QualityStandardsandQualityControl,1.DefinitionsofQuality2.QualityinManufacturing3.QualityinService4.ISO9000SeriesStandards5.RulesofCertificationtoQMS6.StepsofCertificationtoQMS,Unit1QualityStandardsandQualityControl,7.StatisticQualityControl8.DefinitionofSixSigmaMethodology9.KeyElementsofSixSigmaMethodology10.SixSigmainBusiness11.SixSigmainEngineering12.QualityControlTools,1.DefinitionsofQuality,Theformaldefinitionofquality,standardizedbytheAmericanNationalStandardsInstitute(ANSI)andtheAmericanSocietyforQualityControl(ASQC)in1978isthetotalityoffeaturesandcharacteristicsofaproductorservicethatbearsonitsabilitytosatisfygivenneeds.Completequalityincludesthe2aspects:Fitnessforuseandconformancetospecifications.,2.QualityinManufacturing,Inmanufacturing,qualityisanimportantcomponentofallfunctions.Productdesignersmusttakecaretoneitheroverengineer(resultingininefficientuseofafirmsresources)norunderengineerproducts(resultinginpoorquality).,3.QualityinService,Themostimportantdimensionsofservicequality:TimeTimelinesCompletenessCourtesyConsistencyAccessibilityandconvenienceAccuracyResponsiveness,4.ISO9000SeriesStandards,TheISO9000seriesofqualitymanagementstandardswasdevelopedbytheISOtosetinternationalrequirementsforqualitymanagementsystemsin1979.Theseriescontainsfoursystemstandardsofvaryingcomplexityandcompletenessandtheyare:ISO9001,ISO9002,ISO9003andISO9004.,5.RulesofCertificationtoQMS,CertificationofaQualityManagementSystem(QMS)tothegenericISO9001:2000standardcanimprovetheabilitytomeetstrategicobjectives.Thefollowingrulesshouldbeobeyed:Makesureyoubegintheprocesswiththerightattitude.Haveacompleteunderstandingoftheconceptsetforthinthestandard,andusethestandardasaguidetemplatetodefineyourmanagementsystem.,5.RulesofCertificationtoQMS,Knowwhatapplicationandimplicationsofthestandardwillmeantoyourcompany.Usethestandardasatoolforimprovement.Haveanunderstandingoftherisksandprocessesthataffectyourorganizationsabilitytorealizeitsbusinessstrategy.Selectyourpartner(certificationbody/registrar)carefully.,6.StepsofCertificationtoQMS,ObtainastandardReviewliteratureandsoftwareAssembleateamanddefineyourstrategyDeterminetrainingneedsReviewconsultantoptionsDevelopamanagementsystemsmanualDevelopproceduresImplementyourmanagementsystemConsiderapre-assessmentSelectacertificationbody/registrar,7.StatisticQualityControl,Qualitycontrolinvolvesmakingaseriesofplannedmeasurementsinordertodetermineifqualitystandardsarebeingmet.Qualitycontrolactivitymayberequiredattimesorinplaceswheresupervisionandcontrolpersonnelarenotpresent.,8.DefinitionofSixSigmaMethodology,SixSigmastandsforSixStandardDeviationsfrommean.SixSigmamethodologyprovidesthetechniquesandtoolstoimprovethecapabilityandreducethedefectsinanyprocess.SixSigmausesamethodologyknownasDMAIC(Defineopportunities,Measureperformance,Analyzeopportunity,Improveperformance,Controlperformance),9.KeyElementsofSixSigmaMethodology,ThekeyelementsofSixSigmaare:CustomerSatisfactionDefiningProcessesDefiningMetricsandMeasuresforProcessesUsingandUnderstandingDataandSystemsSettingGoalsforImprovementTeamBuildingandInvolvingEmployees,10.SixSigmainBusiness,BusinessesinvariousindustrysegmentssuchasServicesindustry(Example:CallCenters,Insurance,Financial/InvestmentServices),E-commerceindustry,EducationcandefinitelyuseSixSigmaprinciplestoachievehigherquality.,11.SixSigmainEngineering,ASixSigmaEngineerdevelopsefficientandcosteffectiveprocessestoimprovethequalityandreducethenumberofdefectspermillionpartsinaManufacturing/Productionenvironment.SixSigmaEngineersdetermineandfinetunemanufacturingprocess.,12.QualityControlTools-Checksheets,Figure8.1Checksheets,12.QualityControlTools-ParetoChart,Figure8.2ParetoChart,12.QualityControlTools-Flowchart,Figure8.3PlasticTagProductionFlowchart,12.QualityControlTools-C/EDiagram,Figure8.4CauseandEffectDiagramforEdgeFlaws,12.QualityControlTools-Histograms,Figure8.5Histograms,12.QualityControlTools-ScatterDiagram,Figure8.6ScatterDiagram,12.QualityControlTools-ControlChart,Figure8.7ControlChartforStatisticalProcess,Unit2QualityManagementandQualityCost,1.DefinitionofTQM2.PrinciplesofTQM3.TheConceptofContinuousImprovementbyTQM4.TwoImplementationApproachesofTQM5.DefinitionandContentsofQualityCosts,Unit2QualityManagementandQualityCost,6.DevelopmentofQualityCosts7.DarkSideofQualityCostAnalysis8.QualitySystemInspectionTechnique9.QSITPrinciples,1.DefinitionofTQM,TotalQualityManagement(TQM)isamanagementphilosophythatseekstointegrateallorganizationalfunctions(marketing,finance,design,engineering,andproduction,customerservice,etc.)tofocusonmeetingcustomerneedsandorganizationalobjectives.TQMisamethodbywhichmanagementandemployeescanbecomeinvolvedinthecontinuousimprovementoftheproductionofgoodsandservices.,2.PrinciplesofTQM,ThekeyprinciplesofTQMareasfollowing:ManagementCommitmentEmployeeEmpowermentFactBasedDecisionMakingContinuousImprovementCustomerFocus,3.TheConceptofContinuousImprovementbyTQM,TQMismainlyconcernedwithcontinuousimprovementinallwork,fromhighlevelstrategicplanninganddecision-making,todetailedexecutionofworkelementsontheshopfloor.Continuousimprovementmustdealnotonlywithimprovingresults,butmoreimportantlywithimprovingcapabilitiestoproducebetterresultsinthefuture.,4.TwoImplementationApproachesofTQM,ApreliminarystepinTQMimplementationistoassesstheorganizationscurrentreality.AnorganizationshouldbebasicallyhealthybeforebeginningTQM.TraditionalManagementApproachIntegratedManagementApproach,5.DefinitionandContentsofQualityCosts,Qualitycostsarethecostsassociatedwithpreventing,finding,andcorrectingdefectivework.OneofthekeyfunctionsofaQualityEngineeristhereductionofthetotalcostofqualityassociatedwithaproduct.QualityCostisgenerallydividedinto:CostsofControl(includingPreventioncostsandAppraisalcosts)CostsofFailureofControl(includingInternaldefectcostsandExternaldefectcosts).,6.DevelopmentofQualityCosts,Inthe1960s,IBMexpandedtheconcepttofulfillitsownneedsandusedthenamePoor-QualityCost(PQC).Duringthe1970s,IBMsPoor-QualityCostsystemincludedDirectpoor-qualitycostandIndirectpoor-qualitycost.In1994,lost-opportunitycostwasaddedasanewelementofindirectpoor-qualitycost.,7.DarkSideofQualityCostAnalysis,QualityCostAnalysislooksatthecompanyscosts,notthecustomerscosts.Themanufacturerandselleraredefinitelynottheonlypeoplewhosufferquality-relatedcosts.Thecustomersuffersquality-relatedcoststoo.Theexternalfailurecostsarebornebycustomers,ratherthanbythecompany.Theproblemofcost-of-qualityanalysisisthatitsetsusuptounderestimateourlitigationandcustomerdissatisfactionrisks.,8.QualitySystemInspectionTechnique,TheQualitySystemInspectionTechnique(QSIT)processencompassesthreenewapproachesthataredifferentfromthetraditionalqualitysysteminspectioninrecentyears:Thefirstistheconceptofatop-downprocess.Thesecondnewapproachistheconceptofrecordsampling.Thefinalnewapproachistheconceptofpre-inspectionrecordreview.,9.QSITPrinciples,QSITisaninspectionprocessbasedonthesubsystemsofthequalitysystem.TheQSITapproachreducedthetimerequiredforcomprehensiveinspectionsandappearedtofocustheinspectionsonthekeyareasofcompanyqualitysystems.TwoaspectsofQSITdistinguishitasauniqueinspectionprocess:theprinciplesofmanagementresponsibilityandofCorrectiveAndPreventiveActions(CAPA).,作业10:,重点语句翻译(把下列语句翻译成中文,并对红色字体部分详细解释)AmericanNati
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