蔡司先进测量技术.ppt

1,德国蔡司先进测量技术之旅ThetourofZEISSadvancedmetrology,卡尔蔡司（上海）管理有限公司CarlZeissShanghaiCo.,Ltd,2,所有测量任务，一个家族ZEISSO-INSPECTAllTasks.OneFamily.ZEISSO-INSPECT,3,O-INSPECT作为复合式测量机，集成光学及接触式连续扫描多测头，与多台专用测量仪相较，此多功能一体机却可确保完整全面的三维测量、更低不确定度及更少检测时间，实现更低的资本支出及使用成本O-INSPECTasMulti-sensorCMMcombineopticalandtactilesensors,fullfunctionalitiesinonesinglesystem,ensurecompletedmeasurementwithloweruncertaintyandlessinspectiontime,comparedwithmultiplespecializedmeasuringsystems.O-INSPECTwillachievelowercapitalexpenseandloweroperatingcosts.,全功能触手可及实现可靠量测Havealloptionsatyourfingertipstomeasurereliably,O-INSPECT322CFS,O-INSPECT322,12dm,12dm,60dm,144dm,O-INSPECT543CFS,O-INSPECT863CFS,39.9T+VASTXXT6.62T+Rack1.1T=Sum.:47.62T(+4.4%PL10/2014)Anonymproduction,44.9T+VASTXXT6.62T+Rack1.1T=Sum.:52.62TOrderrelatedproduction(ZKB),69.9T+VASTXXT6.62T+Rack1.1T=Sum.:77.62TOrderrelatedproduction(ZKB),89.9T+VASTXXT6.62T+Rack1.1T=Sum.:97.62TOrderrelatedproduction(ZKB),CFS=ChromaticFocusSensor,4,O-INSPECT家族O-INSPECTfamilyatIMTvisualline,5,更大测量范围实现更多可能Morepossibilitieswithlargermeasuringvolume,测量范围增加46%46%largerformeasuringvolume.,6,全球首发-ZEISSO-INSPECT543WorlddebutZEISSO-INSPECT543,ZEISSO-INSPECT的灵活性使得其成为医疗技术、塑料技术、电子及精密工程领域的理想解决方案TheflexibilityofZEISSO-INSPECTmakesittheidealsolutionforinspectionjobsinthemedicaltechnology,plasticstechnology,electronicsandprecisionengineeringindustries,7,高可靠性三维及宽温测量技术3D&TVAwithminimaluncertainty,O-INSPECT提供符合ISO标准，18-30C宽温条件下的高可靠性三维精度O-INSPECTdeliversreliable3DaccuracycompliantwithISOstandardsatatemperaturerangeof18-30C.,O-INSPECT543Measuringrange5/4/3E0from1.6m,O-INSPECT322Measuringrange3/2/2E0from1.6m,Productivity,Flexibility,IntegratedBasewithpassivedampingsystemWorkpiecetemperaturesensorTVA(temperaturevariabilityaccuracy)18-30CIntegratedcontrolpanelholdingrailSustainabilityduetoretrofitofCFSand/orRT,Confidence,ScanningSensorsVASTXXTTL1orTL3NEWAllSpecs.inacc.toISO10360(1D,2D,3Dtactileandoptical)RunsalsowithCALYPSO(morethan20.000Installations),Doublemeasuringvolume(basedonO-I442)IntegratedtemperatureinterfaceNEWDifferentPalettesoptionalwithtemperatureinterfaceNEWMeasuringvolumeillumination,O-INSPECT543超越三坐标的测量机OffermorethanonlyaCMM,Panelholder,Demopalettewithintegratedworkpiecetemperatureinterface,9,O-INSPECT543超越三坐标的测量机OffermorethanonlyaCMM,改善在哪？Whatweimprove?,11,大视场，高图像质量-ZEISSDiscovery.V12Largevisualfield,highimagedefinitionZEISSDiscovery.V12,与常规镜头相较，提供四倍更大的视场，有效缩少测量时间Comparedtostandardlenses,itprovidesa4xlargervisualfield，Theresult:reducedmeasuringtime.,与常规镜头相较，即便于镜头周边区域亦可确保极佳图像质量，实现出色的精度Comparedtostandardlenses,itprovidesverygoodimagedefinitionalsointheperipheralzones.Theresult:excellentaccuracy.,PATENTED,12,收益Benefits,特征Attribute,切向触测及螺旋扫描Tangentialprobing&helixscanning,价值Value,优势Advantage,更早获取测量结果及检测更多工件Measuringresultsavailableearlier&morepartscanbeinspected,独特亮点USP,缩减测量时间及获取更高扫描数据量工具Toolsforreducethemeasuringtimeandgetahigherdatarateofscanningpoints,领航者测量技术之切向触测及螺旋扫描VASTnavigatorTangentialprobing&helixscanning,13,领航者测量技术之扫描专家系统VASTnavigator-Scanningexpertsystem,收益Benefits,特征Attribute,扫描专家系统Scanningexpertsystem,价值Value,优势Advantage,无需考虑扫描速度设置，软件自动处理No-timeconsiderationofscanningspeed,thesoftwarehandlesisbyitsown,独特亮点USP,自动定义扫描速度Automaticdeterminationofscanningspeed,14,领航者测量技术之动态探针校准VASTnavigator-Scanningexpertsystem,收益Benefits,特征Attribute,动态探针校准及离心力补偿Dynamicstylicalibration¢rifugalforcecompensation,价值Value,优势Advantage,提高精确性Increaseaccuracy,探针弯曲修正，尤适用于超长探针Compensationforstylusbending,particularlyeffectivewithextremelylongstyli,独特亮点USP,扫描速度Scanspeedmm/s,直径偏差值Diameterdeviationm,未采用VASTnavigator的测量机采用VASTnavigator的测量机,15,提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachineZEISSVASTnavigator,借助于VASTnavigator测量技术，于宝马汽车某项目四缸发动机缸体测量中，将约五十个特征的测量周期由29分钟大幅缩减至11分钟之内，其整体测量效率提升超过百分之六十4cylinderblockmeasuringprogramcontainingapproximately50measuredfeatures,suchascylindersandbores,loweredthecycletimefrom29to11minutes,areductionofmorethan60%.（Innovation7）,16,+,=,.,提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachineZEISSVASTnavigator,Source:Internet,17,提高坐标测量机生产力的领航者测量技术-ZEISSVASTnavigatorIncreaseproductivityofmeasuringmachineZEISSVASTnavigator,18,收益Benefits,特征Attribute,快速探针更换QuickChange,价值Value,优势Advantage,标准配置Standard,优化及更快的主动式测头探针更换optimizedandmuchquickerexchangeofprobeswithActiveSensors探针更换时间由33秒缩减至13秒（-60%）33Secondsversus13Seconds(-60%),更高效及更佳的测量产能、过程质量、成本节省Highefficiency&productivity,processquality，costsaving,飞翔扫描FlyScan,高性能测量技术将测量产能提升至更高层次ZEISSVASTperformanceVASTperformanceincreasetheproductivitytohigherlevel,使用主动式测力连接间隔障碍Usingactiveforcecontroltobridgethegap无间隔连续扫描UninterruptedScanning,19,小型壳体Smallhousing,中型壳体Middlehousing,大型壳体Largehousing,24-29%时间节省,19-29%时间节省,26-36%时间节省,30-35%时间节省,25-30%时间节省,35-45%时间节省,VASTnavigator,VASTnavigator+VASTperformance,工件workpiece,探针组结构Stylussystem,高性能测量技术及领航者测量技术将测量产能提升至更高层次ZEISSVASTnavigator+VASTperformance,20,革新性的能源效率优化-ZEISSAirSaverInnovationreducescompressedairconsumptionZEISSAirSaver,平均节省潜能Averagesavingpotential,AirSaver成本节省(夜晚及周末)CostefficiencyofAirSaver(nights&weekend),1shiftoperation,2shiftoperation,3shiftoperation,Noweekend,Incl.weekend,21,革新性的的多功能优化-ZEISSMASSInnovationfullfunctionalitiesoptimizationZEISSMASS,VASTgold,VASTXTRgold,VASTXXT,ViScan,LineScan,多测头平台技术满足多方面测量要求，降低仪器投资及成本MASS:Onemetrologysystemforwidevarietyofapplications,reducethedeviceinvestment&cost,22,超长探针测量ZEISSThermoFitXLThermoFitXLdoublesided1200mm,收益Benefits,特征Attribute,使用ThermoFitXL加长杆UseofThermoFitXLextensions,价值Value,优势Advantage,深孔测量及连续扫描Measuredeepboreholes,alsowithscanning!,独特亮点USP,双侧可接长达1200mm探针Useoftwo-sidedstyliupto1200mmpossible,23,METROTOM,系统配备METROTOMCAA、高速扫描、高精度转台及机械系统、快捷校准方案、图像处理技术、安全防护系统、玻璃陶瓷光栅尺及热力学概念等独到的蔡司技术，确保产品长期极佳的质量及出色的测量精度满足广泛的无损分析及测量应用，全面的检测功能，有效提高产品质量、缩短开发及上市时间非破坏性内外可视化检测，实现测量机与工业CT的完美结合，解决传统难触测位置或内部尺寸的精确量测超过九十年的测量技术及专家经验，PTB认证测量软件平台CALYPSO，简捷、极佳的操作友好性及精确的算法，兼顾内外几何量尺寸测量领域，产品质量及创新享誉全球,逆向工程数模比对缺陷分析尺寸测量厚度分析实际值比对装配分析,X射线断层扫描测量技术-ZEISSMETROTOMX-raycomputedtomographymeasurement.ZEISSMETROTOM,24,快速定义元素，最大化减少点击次数，提高编程效率无需重复选择，快速调用子程序定义常用功能界面，展现易用性及提升编程效率一键式输出选定特性的图形报告点击测量报告要素直接定位程序中相应特性并编辑，极大提升编程及程序优化