180级聚酯亚胺漆包铜圆线规格书.doc

产品名称：180级聚酯亚胺漆包铜圆线型号： #EIW/180规格：0.100mm-2.200mm规格书 承认栏制造商：佛山市威奇电工材料有限公司 1 主题内容及适用范围本标准规定了适用于180级聚酯亚胺复合漆包铜圆线的出厂要求。本标准尺寸系列按GB6109标准编制，用户若需特殊规格，双方另行规定。2 引用标准GB 6109.1 漆包圆绕组线 第1部分 一般规定 GB 6109 漆包圆绕组线 180级聚酯亚胺复合漆包铜圆线JIS C3003- 1999 绕组线试验方法GB/T4074 -1999 绕组线试验方法3 漆包线结构导体为铜，涂层为聚酯亚胺。 4 漆包线种类及型号型号和名称见表1。表1英文型号国标型号名称2EIW/180QZY -1/180180级薄漆膜聚酯亚胺漆包铜圆线1EIW/180QZY -2/180180级厚漆膜聚酯亚胺漆包铜圆线技术要求各项技术要求应符合表2规定。表2序号项目名称技术要求试验方法1导体尺寸符合附表一漆包线尺寸表规定GB/T4074.22漆膜厚度符合附表一漆包线尺寸表规定GB/T4074.23最大外径符合附表一漆包线尺寸表规定GB/T4074.24电阻符合附表二漆包线电阻表规定GB/T4074.55伸长率符合第6.5条的规定GB/T4074.36回弹性符合第6.6条的规定GB/T4074.37圆棒卷绕符合第6.7条的规定GB/T4074.38拉伸符合第6.8条的规定GB/T4074.39急拉断符合第6.9条的规定GB/T4074.310剥离扭绞符合第6.10条的规定GB/T4074.311耐刮性符合第6.11条的规定GB/T4074.312热冲击符合第6.12条的规定GB/T4074.613软化击穿符合第6.13条的规定GB/T4074.514击穿电压符合第6.14条的规定GB/T4074.515高温击穿电压符合第6.15条的规定GB/T4074.516漆膜连续性符合第6.16条的规定GB/T4074.517盐水针孔符合第6.17条的规定/18耐热性温度指数200以上GB/T4074.619耐溶剂符合第6.19条的规定GB/T4074.46试验方法 本标准采用的所有试验方法除在各条款中有描述外均参照GB/T4074规定。6.1 导体尺寸 在1根校直的试样上，用不损伤导体的方法去除绝缘层，沿导体圆周均分的3个位置上分别测量裸导体直径。记录3个测量值，取其平均值作为导体直径。6.2 漆膜厚度按第6.1和6.3条测量漆包线外径和导体直径，二者之差即为绝缘厚度。6.3 漆包线外径在1根校直的试样相距1米的两个位置上，每个位置沿绝缘线上圆周均分的3个位置上分别测量漆包线直径。记录6个测量值，取其平均值作为外径。6.4 电阻测定1m试样的电阻R，并算出20时的电阻值R20，需符合附表的规定。计算公式：R20（/m）=R x 温度系数 导体温度系数按表3（标准温度为20）表3温度系数温度系数温度系数101.041191.004280.970111.037201.000290.966121.033210.996300.962131.028220.992310.959141.024230.989320.955151.020240.985330.951161.016250.981340.948171.012260.977350.944181.008270.973360.9406.5 伸长率在伸长仪或拉力试验机上将试样拉伸止断裂，计算断裂时长度增长量与原长度之比，用百分比表示。伸长率应大于表4中最小伸长率。6.6 回弹角 6.6.1导体标称直径0.200到及包括1.600按表4规定的圆棒直径和负荷试验，回弹角应小于表4中最大回弹角度。6.6.2导体标称直径1.600mm以上漆包线最大回弹角不大于5度。6.7 圆棒卷绕标称直径1.600mm及以下，按1d倍径试棒上卷绕后，漆膜应不开裂。表4标称直径mm最小伸长率%圆棒直径mm负荷N最大回弹角（）1级2级0.1001650.2564730.1121770.5064730.1251770.5062700.1401859670.16019101.059670.1802057650.2002154620.2242112.52.051590.2502249560.2802247530.31523194.050550.3552348530.4002445500.45025258.044480.5002543470.5602641440.6302737.512.046500.7102844470.8002841430.900295015.045481.0003042451.1203039411.2503135371.4003232341.6003228301.80032/52.00033/52.24033/56.8 拉伸标称直径1.600mm以上，漆包线拉伸32%后，漆膜应不开裂。6.9急拉断标称直径1.000mm及以下，急拉断后漆膜应不开裂或不失去附着性。6.10剥离扭绞标称直径1.000mm以上，试样经规定的转数R后，漆膜应不失去附着性。R=110/d标称（转数圆整到转数）6.11耐刮性试验在同一个试样上，应围绕试样圆周相距1200的三个位置重复进行3次，3个刮破力的平均值和3个刮破力中的最小值应不小于表5规定表5标称直径mm1级2级平均值刮破力(N)最小值刮破力(N)平均值刮破力(N)最小值刮破力(N)0.2503.002.554.904.150.2803.252.755.254.450.3153.502.955.654.800.3553.753.206.055.150.4004.053.456.505.500.4504.353.707.005.900.5004.653.957.506.350.5605.004.258.006.800.6305.354.558.607.300.7105.704.859.207.800.8006.105.159.908.400.9006.555.5510.69.001.0007.055.9511.39.601.1207.606.4512.110.21.2508.206.9512.911.01.4008.807.4513.911.81.6009.458.0014.912.61.80010.18.6016.013.52.00010.99.2017.114.42.24018.215.4注：介于相邻直径的中间规格，取较大标称直径相应的数值。6.12 热冲击6.12.1标称直径1.600mm及以下，按表6规定卷绕的试样,在200温度下半小时漆膜应不开裂。6.12.2标称直径1.600mm以上，漆包线拉伸25%后，在200温度下半小时漆膜应不开裂。表6规格圆棒直径规格圆棒直径伸长0.1000.1603D* 1.0001.6003D0.2000.2504D* 1.6002.200250.2501.0002D注：* 圆棒卷绕前，试样应拉伸20%或至铜断裂点，取较小值。 D为漆包线外径。6.13 软化击穿两根漆包线试样垂直相交，在交点上施加表7规定的负荷。在300下2分钟不击穿。 表7标称直径mm负荷N以上及以下0.2000.3152.200.3150.5004.500.5000.8009.000.8001.25018.001.2501.60036.006.14击穿电压导体标称直径0.200mm以上 2.500mm及以下漆包线，用扭绞法试验，耐压最小值应不小于符合表8规定。表8标称直径dmm最小击穿电压(有效值)V标称直径dmm最小击穿电压(有效值)V薄漆膜厚漆膜超厚漆膜薄漆膜厚漆膜超厚漆膜0.10050095014000.3552300430064000.1121300270039000.4002300440066000.1251500280041000.4502300440068000.1401600300042000.5002400460070000.1601700320044000.5602500460071000.1801700330047000.6302600480071000.2001800350051000.7102600480072000.2241900370052000.8002600490074000.2502100390055000.9002700500076000.2802200400058001.02.52700500076000.3152200410061006.15 高温击穿电压其高温击穿电压测试，最小击穿电压值应达到表9规定.表9标称直径dmm最小击穿电压V标称直径dmm最小击穿电压V1级2级1级2级0.1000.112100020000.3150.355170032000.1120.125110021000.3550.400170033000.1250.140120023000.4000.450170033000.1400.160130024000.4500.500180035000.1600.180130025000.5000.560190035000.1800.200140026000.5600.630200036000.2000.224140028000.6300.710200036000.2240.250160029000.7100.800200037000.2500.280170030000.8000.900200038000.2800.315170031000.9002.50020003800注:介于相邻直径的中间规格,取较大标称直径相应的数值.6.16漆膜连续性每30m长度内的缺陷数（高压针孔数）应不超过表10规定值。表10规格1级2级测试电压v高压针孔数测试电压v高压针孔数0.1000.12535040500150.1250.2505002575050.2500.50075025100050.5001.600100025150056.17 盐水针孔取长约6m试样，5m浸入试验液中（试验液为浓度0.2%的食盐水，食盐水中加入适量的3%酚酞酒精溶液）,试验液为正极，试样导体为负极，施以12V的直流电压1分钟，检查所产生的针孔数。针孔数量为：薄漆膜为8个以下;厚漆膜为4个以下，超厚漆膜为2个以下，如不符合应另外抽取两段，都应符合要求。6.18 耐热性20 000 小时外推寿命的相应温度不低于180度，在最低试验温度下的热寿命不少于5 000 小时。6.19 耐溶剂 长150mm的试样浸入标准溶剂中（石油溶剂：二甲苯：丁醇=6：3：1），60下30min。用硬度为“2H”削成600的铅笔尖，以大约5N的压力沿线的表面推移，漆膜应不被刮掉。7 漆包线表面质量漆包线表面光滑、色彩均匀，应无起珠、漆瘤、黑斑、碰伤、划痕、 裸铜、打伤、线花、亮点等缺陷。常温下不粘着、排线均匀。8 包装8.1 漆包线应整齐紧密地绕在线盘上，每轴漆包线上的线段只有一个。8.2 线轴上最外一层漆包线与线轴侧板边缘的最小距离PT25为9mm，PT60为15 mm ，PT100为20mm，PT200 为25mm。9 标识：在线轴上适当处标识下列事项10.1 型号10.2 颜色（有颜色时）10.3 规格10.4 产品编号10.5 每卷净重10.6 制造厂名10.7 制造日期附表一：GB6109漆包线尺寸表规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.1000.0030.0080.1170.0160.1250.0230.1320.1100.0030.0090.1280.0170.1370.0260.1440.1200.0030.0100.1390.0190.1490.0280.1560.1300.0030.0110.1500.0210.1600.0300.1690.1400.0030.0110.1600.0210.1710.0300.1810.1500.0030.0120.1710.0230.1820.0330.1930.1600.0030.0120.1820.0230.1940.0330.2050.1700.0030.0130.1940.0250.2050.0360.2170.1800.0030.0130.2040.0250.2170.0360.2290.1900.0030.0140.2160.0270.2280.0390.2400.2000.0030.0140.2260.0270.2390.0390.2520.2100.0030.0150.2380.0290.2520.0430.2660.2200.0030.0150.2480.0290.2620.0430.2760.2300.0040.0170.2610.0320.2770.0480.2920.2400.0040.0170.2710.0320.2870.0480.3020.2500.0040.0170.2810.0320.2970.0480.3120.2600.0040.0180.2920.0330.3080.0500.3250.2700.0040.0180.3020.0330.3190.0500.3350.2800.0040.0180.3120.0330.3290.0500.3450.2900.0040.0190.3230.0350.3410.0530.3590.3000.0040.0190.3340.0350.3520.0530.3690.3100.0040.0190.3440.0350.3620.0530.3790.3200.0040.0200.3560.0380.3760.0570.3930.3300.0040.0200.3660.0380.3860.0570.4030.3400.0040.0200.3760.0380.3960.0570.4130.3500.0040.0200.3860.0380.4060.0570.4230.3600.0050.0210.3990.0400.4190.0600.4380.3700.0050.0210.4090.0400.4290.0600.4480.3800.0050.0210.4190.0400.4390.0600.4580.3900.0050.0210.4290.0400.4490.0600.4680.4000.0050.0210.4390.0400.4590.0600.4780.4100.0050.0220.4500.0420.4730.0640.4930.4200.0050.0220.4610.0420.4830.0640.5030.4300.0050.0220.4710.0420.4930.0640.5130.4400.0050.0220.4810.0420.5030.0640.5230.4500.0050.0220.4910.0420.5130.0640.5330.4600.0050.0240.5040.0450.5260.0670.5470.4700.0050.0240.5140.0450.5360.0670.5570.4800.0050.0240.5240.0450.5460.0670.5670.4900.0050.0240.5340.0450.5560.0670.577规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.5000.0050.0240.5440.0450.5660.0670.5870.5100.0060.0250.5560.0470.5800.0710.6030.5200.0060.0250.5660.0470.5900.0710.6130.5300.0060.0250.5760.0470.6000.0710.6230.5400.0060.0250.5860.0470.6100.0710.6330.5500.0060.0250.5960.0470.6200.0710.6430.5600.0060.0250.6060.0470.6300.0710.6530.5700.0060.0270.6190.0500.6430.0750.6680.5800.0060.0270.6290.0500.6530.0750.6780.5900.0060.0270.6390.0500.6630.0750.6880.6000.0060.0270.6490.0500.6740.0750.6980.6100.0060.0270.6590.0500.6840.0750.7080.6200.0060.0270.6690.0500.6940.0750.7180.6300.0060.0270.6790.0500.7040.0750.7280.6400.0070.0280.6920.0530.7190.0800.7440.6500.0070.0280.7020.0530.7290.0800.7540.6600.0070.0280.7120.0530.7390.0800.7640.6700.0070.0280.7220.0530.7490.0800.7740.6800.0070.0280.7320.0530.7590.0800.7840.6900.0070.0280.7420.0530.7690.0800.7940.7000.0070.0280.7520.0530.7790.0800.8040.7100.0070.0280.7620.0530.7890.0800.8140.7200.0080.0300.7750.0560.8040.0850.8310.7300.0080.0300.7850.0560.8140.0850.8410.7400.0080.0300.7950.0560.8240.0850.8510.7500.0080.0300.8050.0560.8340.0850.8610.7600.0080.0300.8150.0560.8440.0850.8710.7700.0080.0300.8250.0560.8540.0850.8810.7800.0080.0300.8350.0560.8640.0850.8910.7900.0080.0300.8450.0560.8740.0850.9010.8000.0080.0300.8550.0560.8840.0850.9110.8100.0080.0320.8690.0600.8990.0900.9280.8200.0080.0320.8790.0600.9090.0900.9380.8300.0080.0320.8890.0600.9190.0900.9480.8400.0080.0320.8990.0600.9290.0900.9580.8500.0080.0320.9090.0600.9390.0900.9680.8600.0090.0320.9190.0600.9490.0900.9780.8700.0090.0320.9290.0600.9590.0900.9880.8800.0090.0320.9390.0600.9690.0900.9980.8900.0090.0320.9490.0600.9790.0901.0080.9000.0090.0320.9590.0600.9890.0901.0180.9100.0100.0340.9720.0631.0040.0951.034规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.9200.0100.0340.9820.0631.0140.0951.0440.9300.0100.0340.9920.0631.0240.0951.0540.9400.0100.0341.0020.0631.0340.0951.0640.9500.0100.0341.0120.0631.0440.0951.0740.9600.0100.0341.0220.0631.0540.0951.0840.9700.0100.0341.0320.0631.0640.0951.0940.9800.0100.0341.0420.0631.0740.0951.1040.9900.0100.0341.0520.0631.0840.0951.1141.0000.0100.0341.0620.0631.0940.0951.1241.0500.0110.0341.1140.0651.1470.0981.1781.1000.0110.0341.1640.0651.1970.0981.2281.1200.0110.0341.1840.0651.2170.0981.2481.1500.0130.0351.2160.0671.2490.1001.2811.2000.0130.0351.2660.0671.2990.1001.3311.2500.0130.0351.3160.0671.3490.1001.3811.3000.0140.0361.3680.0691.4020.1031.4351.3500.0140.0361.4180.0691.4520.1031.4851.4000.0140.0361.4680.0691.5020.1031.5351.4500.0160.0381.5200.0711.5560.1071.5901.5000.0160.0381.5700.0711.6060.1071.6401.5500.0160.0381.6200.0711.6560.1071.6901.6000.0160.0381.6700.0711.7060.1071.7401.6500.0180.0391.7220.0731.7590.1101.7941.7000.0180.0391.7720.0731.8090.1101.8441.7500.0180.0391.8220.0731.8590.1101.8941.8000.0180.0391.8720.0731.9090.1101.9441.8500.0200.0401.9240.0751.9620.1131.9981.9000.0200.0401.9740.0752.0120.1132.0481.9500.0200.0402.0240.0752.0620.1132.0982.0000.0200.0402.0740.0752.1120.1132.1482.0500.0220.0412.1260.0772.1650.1162.2022.1000.0220.0412.1760.0772.2150.1162.2522.1500.0220.0412.2260.0772.2650.1162.3022.2000.0220.0412.2760.0772.3150.1162.352附表二：漆包线导体电阻表规格电阻/m规格电阻/m最小标准最大最小标准最大0.1002.11552.17652.28580.4900.08790.09060.09340.1101.72041.79871.88210.5000.08440.08710.08970.1201.44991.51141.57660.5100.08120.08370.08620.1301.24001.28791.33990.5200.07810.08050.08290.1401.07021.11041.14380.5300.07520.07750.07980.1500.93000.96730.99800.5400.07240.07460.07690.1600.82230.85020.87940.5500.06980.07190.07410.1700.72500.75310.77670.5600.06730.06940.07150.1800.65150.67180.69290.5700.06500.06700.06900.1900.58480.60290.62100.5800.06280.06470.06660.2000.52780.54410.56040.5900.06060.06250.06440.2100.47870.49350.50830.6000.05860.06050.06230.2200.43620.44970.46320.6100.05670.05850.06020.2300.39910.41140.42380.6200.05490.05660.05830.2400.36650.37790.38920.6300.05320.05480.05650.2500.33780.34820.35870.6400.05150.05310.05470.2600.31200.32200.33240.6500.05000.05150.05310.2700.28960.29860.30750.6600.04850.05000.05150.2800.26930.27760.28590.6700.04700.04850.04990.2900.25100.25880.26660.6800.04570.04710.04850.3000.23460.24180.24910.6900.04430.04570.04710.3100.21970.22650.23330.7000.04310.04440.04580.3200.20620.21250.21890.7100.04190.04320.04450.3300.19390.19990.20590.7200.04070.04200.04320.3400.18260.18830.19390.7300.03960.04080.04210.3500.17230.17770.18300.7400.03860.03970.04090.3600.16290.16790.17300.7500.03750.03870.03990.3700.15420.15900.16380.7600.03660.03770.03880.3800.14620.15070.15520.7700.03560.03670.03780.3900.13880.14310.14740.7800.03470.03580.03680.4000.13190.13600.14010.7900.03380.03490.03590.4100.12560.12950.13340.8000.03300.03400.03500.4200.11970.12340.12710.8100.03220.03320.03420.4300.11420.11770.12120.8200.03140.03240.03330.4400.10900.11240.11580.8300.03060.03160.03250.4500.10430.10750.11070.8400.02990.03080.03180.4600.09980