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LM2524D LM3524D Regulating Pulse Width Modulator General Description The LM3524D family is an improved version of the industry standard LM3524 It has improved specifications and addi tional features yet is pin for pin compatible with existing 3524 families New features reduce the need for additional exter nal circuitry often required in the original version The LM3524D has a 1 precision 5V reference The cur rent carrying capability of the output drive transistors has been raised to 200 mA while reducing VCEsatand increasing VCEbreakdown to 60V The common mode voltage range of the error amp has been raised to 5 5V to eliminate the need for a resistive divider from the 5V reference In the LM3524D the circuit bias line has been isolated from the shut down pin This prevents the oscillator pulse ampli tude and frequency from being disturbed by shut down Also at high frequencies 300 kHz the max duty cycle per output has been improved to 44 compared to 35 max duty cycle in other 3524s In addition the LM3524D can now be synchronized exter nally through pin 3 Also a latch has been added to insure one pulse per period even in noisy environments The LM3524D includes double pulse suppression logic that in sures when a shut down condition is removed the state of the T flip flop will change only after the first clock pulse has arrived This feature prevents the same output from being pulsed twice in a row thus reducing the possibility of core saturation in push pull designs Features n Fully interchangeable with standard LM3524 family n 1 precision 5V reference with thermal shut down n Output current to 200 mA DC n 60V output capability n Wide common mode input range for error amp n One pulse per period noise suppression n Improved max duty cycle at high frequencies n Double pulse suppression n Synchronize through pin 3 Connection Diagram 00865002 Top View Order Number LM2524DN or LM3524DN See NS Package Number N16E Order Number LM3524DM See NS Package Number M16A March 2005 LM2524D LM3524D Regulating Pulse Width Modulator 2005 National Semiconductor CorporationDS Block Diagram 00865001 LM2524D LM3524D 2 Absolute Maximum Ratings Note 5 If Military Aerospace specified devices are required please contact the National Semiconductor Sales Office Distributors for availability and specifications Supply Voltage40V Collector Supply Voltage LM2524D 55V LM3524D 40V Output Current DC each 200 mA Oscillator Charging Current Pin 7 5 mA Internal Power Dissipation1W Operating Junction Temperature Range Note 2 LM2524D 40 C to 125 C LM3524D0 C to 125 C Maximum Junction Temperature150 Storage Temperature Range 65 C to 150 C Lead Temperature Soldering 4 sec M N Pkg 260 C Electrical Characteristics Note 1 LM2524DLM3524D SymbolParameterConditionsTestedDesignTestedDesignUnits TypLimitLimitTypLimitLimit Note 3 Note 4 Note 3 Note 4 REFERENCE SECTION VREFOutput Voltage54 854 8054 75VMin 5 155 205 25VMax VRLineLine RegulationVIN 8V to 40V101530102550mVMax VRLoadLoad RegulationIL 0 mA to 20 mA101525102550mVMax Ripple Rejectionf 120 Hz6666dB IOSShort CircuitVREF 02525mA Min Current5050 180200mA Max NOOutput Noise10 Hz f 10 kHz4010040100 Vrms Max Long TermTA 125 C2020mV kHr Stability OSCILLATOR SECTION fOSCMax Freq RT 1k CT 0 001 F550500350kHzMin Note 7 fOSCInitialRT 5 6k CT 0 01 F17 517 5kHzMin Accuracy Note 7 2020 22 522 5kHzMax RT 2 7k CT 0 01 F3430kHzMin Note 7 3838 4246kHzMax fOSCFreq ChangeVIN 8 to 40V0 510 51 0 Max with VIN fOSCFreq ChangeTA 55 C to 125 C with Temp at 20 kHz RT 5 6k 55 CT 0 01 F VOSCOutput AmplitudeRT 5 6k CT 0 01 F32 432 4VMin Pin 3 Note 8 tPWOutput PulseRT 5 6k CT 0 01 F0 51 50 51 5 sMax Width Pin 3 Sawtooth PeakRT 5 6k CT 0 01 F3 43 63 83 8VMax Voltage LM2524D LM3524D 3 Electrical Characteristics Continued Note 1 LM2524DLM3524D SymbolParameterConditionsTestedDesignTestedDesignUnits TypLimitLimitTypLimitLimit Note 3 Note 4 Note 3 Note 4 Sawtooth ValleyRT 5 6k CT 0 01 F1 10 80 60 6VMin Voltage ERROR AMP SECTION VIOInput OffsetVCM 2 5V2810210mVMax Voltage IIBInput BiasVCM 2 5V1810110 AMax Current IIOInput OffsetVCM 2 5V0 51 010 51 AMax Current ICOSICompensationVIN I VIN NI 150 mV6565 AMin Current Sink 9595 125125 AMax ICOSOCompensationVIN NI VIN I 150 mV 125 125 AMin Current Source 95 95 65 65 AMax AVOLOpen Loop GainRL VCM 2 5 V807460807060dBMin VCMRCommon Mode1 51 41 5VMin Input Voltage Range 5 55 45 5VMax CMRRCommon Mode90809080dBMin Rejection Ratio GBWUnity GainAVOL 0 dB VCM 2 5V32MHz Bandwidth VOOutput VoltageRL 0 50 5VMin Swing5 55 5VMax PSRRPower SupplyVIN 8 to 40V80708065dbMin Rejection Ratio COMPARATOR SECTION Minimum DutyPin 9 0 8V 0000 Max Cycle RT 5 6k CT 0 01 F Maximum DutyPin 9 3 9V 49454945 Min Cycle RT 5 6k CT 0 01 F Maximum DutyPin 9 3 9V 44354435 Min Cycle RT 1k CT 0 001 F VCOMPZInput ThresholdZero Duty Cycle11V Pin 9 VCOMPMInput ThresholdMaximum Duty Cycle3 53 5V Pin 9 IIBInput Bias 1 1 A Current CURRENT LIMIT SECTION VSENSense VoltageV Pin 2 V Pin 1 180180mVMin 150 mV200200 220220mVMax LM2524D LM3524D 4 Electrical Characteristics Continued Note 1 LM2524DLM3524D SymbolParameterConditionsTestedDesignTestedDesignUnits TypLimitLimitTypLimitLimit Note 3 Note 4 Note 3 Note 4 TC VsenseSense Voltage T C 0 20 2mV C Common Mode 0 7 0 7VMin Voltage RangeV5 V4 300 mV11VMax SHUT DOWN SECTION VSDHigh InputV Pin 2 V Pin 1 10 510 5VMin Voltage150 mV1 51 5VMax ISDHigh InputI pin 10 11mA Current OUTPUT SECTION EACH OUTPUT VCESCollector EmitterIC 100 A5540VMin Voltage Breakdown ICESCollector LeakageVCE 60V CurrentVCE 55V0 150 AMax VCE 40V0 150 VCESATSaturationIE 20 mA0 20 50 20 7VMax VoltageIE 200 mA1 52 21 52 5 VEOEmitter OutputIE 50 mA18171817VMin Voltage tRRise TimeVIN 20V IE 250 A200200ns RC 2k tFFall TimeRC 2k100100ns SUPPLY CHARACTERISTICS SECTION VINInput VoltageAfter Turn on88VMin Range4040VMax TThermal Shutdown Note 2 160160 C Temp IINStand By CurrentVIN 40V Note 6 510510mA Note 1 Unless otherwise stated these specifications apply for TA TJ 25 C Boldface numbers apply over the rated temperature range LM2524D is 40 to 85 C and LM3524D is 0 C to 70 C VIN 20V and fOSC 20 kHz Note 2 For operation at elevated temperatures devices in the N package must be derated based on a thermal resistance of 86 C W junction to ambient Devices in the M package must be derated at 125 C W junction to ambient Note 3 Tested limits are guaranteed and 100 tested in production Note 4 Design limits are guaranteed but not 100 production tested over the indicated temperature and supply voltage range These limits are not used to calculate outgoing quality level Note 5 Absolute maximum ratings indicate limits beyond which damage to the device may occur DC and AC electrical specifications do not apply when operating the device beyond its rated operating conditions Note 6 Pins 1 4 7 8 11 and 14 are grounded Pin 2 2V All other inputs and outputs open Note 7 The value of a Ctcapacitor can vary with frequency Careful selection of this capacitor must be made for high frequency operation Polystyrene was used in this test NPO ceramic or polypropylene can also be used Note 8 OSC amplitude is measured open circuit Available current is limited to 1 mA so care must be exercised to limit capacitive loading of fast pulses LM2524D LM3524D 5 Typical Performance Characteristics Switching Transistor Peak Output Current vs Temperature Maximum Average Power Dissipation N M Packages 00865028 00865029 Maximum VAis at approximately VIN D1 is reverse biased and Cois charging When Q1 turns OFF the inductor L1 will force VAnegative to keep the current flowing in it D1 will start conducting and the load current will flow through D1 and L1 The voltage at VAis smoothed by the L1 Cofilter giving a clean DC output The current flowing through L1 is equal to the nominal DC load current plus some ILwhich is due to the changing voltage across it A good rule of thumb is to set ILP P 40 x Io Neglecting VSAT VD and settling IL IL where T Total Period The above shows the relation between VIN Voand duty cycle as Q1 only conducts during tON The efficiency of the circuit is MAX will be further decreased due to switching losses in Q1 For this reason Q1 should be selected to have the maximum possible fT which implies very fast rise and fall times CALCULATING INDUCTOR L1 Since IL IL 0 4Io Solving the above for L1 00865016 FIGURE 12 Basic Step Down Switching Regulator 00865017 FIGURE 13 Relation of Switch Timing to Inductor Current in Step Down Regulator LM2524D LM3524D 13 Typical Applications Continued where L1 is in Henrys f is switching frequency in Hz Also see LM1578 data sheet for graphical methods of in ductor selection CALCULATING OUTPUT FILTER CAPACITOR Co Figure 13 shows L1 s current with respect to Q1 s tONand tOFFtimes VAis at the collector of Q1 This curent must flow to the load and Co Co s current will then be the differ ence between IL and Io Ico IL Io From Figure 13 it can be seen that current will be flowing into Cofor the second half of tONthrough the first half of tOFF or a time tON 2 tOFF 2 The current flowing for this time is IL 4 The resulting Vcor Vois described by For best regulation the inductor s current cannot be allowed to fall to zero Some minimum load current Io and thus inductor current is required as shown below A complete step down switching regulator schematic using the LM3524D is illustrated in Figure 15 Transistors Q1 and Q2 have been added to boost the output to 1A The 5V regulator of the LM3524D has been divided in half to bias the error amplifier s non inverting input to within its common mode range Since each output transistor is on for half the period actually 45 they have been paralleled to allow longer possible duty cycle up to 90 This makes a lower possible input voltage The output voltage is set by where VNIis the voltage at the error amplifier s non inverting input Resistor R3 sets the current limit to Figures 16 17 and show a PC board layout and stuffing diagram for the 5V 1Aregulator of Figure 15 The regulator s performance is listed in Table 1 00865019 FIGURE 14 Inductor Current Slope in Step Down Regulator LM2524D LM3524D 14 Typical Applications Continued 00865020 Mounted to Staver Heatsink No V5 1 Q1 BD344 Q2 2N5023 L1 40 turns No 22 wire on Ferroxcube No K300502 Torroid core FIGURE 15 5V 1 Amp Step Down Switching Regulator LM2524D LM3524D 15 Typical Applications Continued TABLE 1 ParameterConditionsTypical Characteristics Output VoltageVIN 10V Io 1A5V Switching FrequencyVIN 10V Io 1A20 kHz Short CircuitVIN 10V1 3A Current Limit Load RegulationVIN 10V3 mV Io 0 2 1A Line Regulation VIN 10 20V 6 mV Io 1A EfficiencyVIN 10V Io 1A80 Output RippleVIN 10V Io 1A10 mVp p 00865021 FIGURE 16 5V 1 Amp Switching Regulator Foil Side 00865022 FIGURE 17 Stuffing Diagram Component Side LM2524D LM3524D 16 Typical Applications Continued THE STEP UP SWITCHING REGULATOR Figure 18 shows the basic circuit for a step up switching regulator In this circuit Q1 is used as a switch to alternately apply VINacross inductor L1 During the time tON Q1 is ON and energy is drawn from VINand stored in L1 D1 is reverse biased and Iois supplied from the charge stored in Co When Q1 opens tOFF voltage V1 will rise positively to the point where D1 turns ON The output current is now supplied through L1 D1 to the load and any charge lost from Co during tONis replenished Here also as in the step down regulator the current through L1 has a DC component plus some IL ILis again selected to be approximately 40 of IL Figure 19 shows the inductor s current in relation to Q1 s ON and OFF times Since IL IL VINtON VotOFF VINtOFF and neglecting VSATand VD1 The above equation shows the relationship between VIN Vo and duty cycle In calculating input current IIN DC which equals the induc tor s DC current assume first 100 efficiency for 100 POUT PIN 00865023 FIGURE 18 Basic Step Up Switching Regulator 00865024 FIGURE 19 Relation of Switch Timing to Inductor Current in Step Up Regulator LM2524D LM3524D 17 Typical Applications Continued This equation shows that the input or inductor current is larger than the output current by the factor 1 tON tOFF Since this factor is the same as the relation between Voand VIN IIN DC can also be expressed as So far it is assumed 100 where the actual efficiency or MAXwill be somewhat less due to the saturation voltage of Q1 and forward on voltage of D1 The internal power loss due to these voltages is the average ILcurrent flowing or IIN through either VSATor VD1 For VSAT VD1 1V this power loss becomes IIN DC 1V MAXis then This equation assumes only DC losses however MAXis further decreased because of the switching time of Q1 and D1 LM2524D LM3524D 18 Typical Applications Continued In calculating the output capacitor Coit can be seen that Co supplies Ioduring tON The voltage change on Coduring this time will be some Vc Voor the output ripple of the regulator Calculation of Cois where Cois in farads f is the switching frequency Vois the p p output ripple Calculation of inductor L1 is as follows VINis applied across L1 where L1 is in henrys f is the switching frequency in Hz To apply the above theory a complete step up switching regulator is shown in Figure 20 Since VINis 5V VREFis tied to VIN The input voltage is divided by 2 to bias the error amplifier s inverting input The output voltage is The network D1 C1 forms a slow start circuit This holds the output of the error amplifier initially low thus reducing the duty cycle to a minimum Without the slow start circuit the inductor may saturate at turn on because it has to supply high peak currents to charge the output capacitor from 0V It should also be noted that this circuit has no supply rejection By adding a reference voltage at the non inverting input to the error amplifier see Figure 21 the input voltage variations are rejected The LM3524D can also be used in inductorless switching regulators Figure 22 shows a polarity inverter which if con nected to Figure 20 provides a 15V unregulated output LM2524D LM3524D 19 Typical Applications Continued 00865025 L1 25 turns No 24 wire on Ferroxcube No K300502 Toroid core FIGURE 20 15V 0 5A Step Up Switching Regulator 00865026 FIGURE 21 Replacing R3 R4 Divider in Figure 20 with Reference Circuit Improves Line Regulation 00865027 FIGURE 22 Polarity Inverter Provides Auxiliary 15V Unregulated Output from Circuit of Figure 20 LM2524D LM3524D 20 Physical Dimensionsinches millimeters unless otherwise noted Molded Surface Mount Package M Order Number LM3524DM NS Package Number M16A LM2524D LM3524D 21 Physical Dimensionsinches millimeters unless otherwise noted Continued Molded Dual In Line Package N Order Number LM2524DN or LM3524DN NS Package Number N16E National does not assume any responsibility for use of any circuitry described no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications For the most current product informati
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