传感器双语实验报告.doc

XXXXXXXX有限公司实验室 编号：XX-2016-02QR7611A 编号：SYB-2016-2ReportNo.：SYB-2016-2鼓式气制动轮速传感器Drum brake wheel speed sensors试 验 报 告Test report 编制（Prepared by） 审核（Audited by） 批准 (Approved by) XXXXXXXXX有限公司实验室Chengdu changdi Sensing technology limited companylaboratory二一六年二月三日February thethird,two thousandandsixteen检 验 报 告Test report生产单位Production unitXXXXXXX有限公司XXXXXXXXXSensing technology limited company规格图号ProductmodelXXXXXXX产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors生产日期Production date2016.01.15样品数量Sample quantity15件15pieces送样日期Date landed2016.01.18试验日期Testing period2016.1.192016.2.1送样者Deliverer管爱Aihua Guan试验项目Test itemes1、基本性能Basic performance 2、湿热试验Cyclic damp heat test3、盐雾试验Salt spray test4、高低温冲击试验Light and low temperature impact test5、耐汽油试验Gasoline resistant test6、高温试验High-temperature test7、低温试验 Low-temperature test8、振动试验 Vibration test9、绝缘耐压试验Dielectric strength test10、防水试验Water proof test试验依据Test standardQ/CDJ37-2011 CDS006C轮速传感器技术条CDS006CWheel speed sensor technical conditionGB/T2423.4-2008 电工电子产品基本环境试验规程 试验Db:交变湿热试验方法 Environmental testing for electric and electronic products - Part 2: Test method - Test Db: Damp heat，cyclicGB/T2423.10-2008 电工电子产品环境试验 第2部分：试验方法Test method试验FC和导则：振动 Environmental testing for electric and electronic products - Part 2: Tests methods - Test Fc: Vibration (sinusoidal)GB/T2423.17-2008 电工电子产品基本环境试验规程 试验Ka: 盐雾试验方法Test method Basic environmental testing procedures for electric and electronic products-Test Ka:Salt mistGB/T2423.22-2012 电工电子产品基本环境试验规程 试验N: 温度变化试验方法 Environmental testing - Part 2: Tests methods - Test N: Change of temperature试验结论Judgemen依据产品图样及上述标准分组对样品进行各项试验，产品性能均满足要求（具体试验数据见单项试验报告），故判该产品性能合格。 According to product design drawings and standard mentioned above to have each test, product performance requirements should meet requirements (see each test datas for individual test reports), So determined the samples is qualified for performance.备注Note15件试件分为3组，每组5件，分别进行相应试验。Divide 15 specimens into three groups, each group have five samples，these groups carried out the corresponding experiments respectively.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号Productmodel.XXXXXXXXXXXXXXXXXXXXX试件数量sample quantity15件5 pieces试验日期Testing period2016.1.19试验项目Test itemes基本性能Basic performance试验目的test purpose验证产品的基本性能是否满足要求。The aim of experiment is to find out whether the basic properties of the products meet the requirements.试验依据Test standardXXXXXXX试验方法Test method传感器电阻：将数字三用表调零，从传感器两插头端子测量线圈电阻。传感器输出信号峰峰值：将产品用专用测试工装安装在传感器试验台上，用塞尺调整传感头与齿圈凸齿间隙至0.7 mm，在传感器输出端接1M电阻；开动传感器试验台，根据测试频率调整试验台转速，用示波器在1M电阻两端检测Vpp值。Sensor resistance：switch the AVOmeter to 0 zero，measure the coil resistance from the two pins terminal of the wheel speed sensor。The peak - peak voltage of output signal of the wheel speed sensor:Make use of Special Equipment to install the products onto the wheel speed sensor Test-bed. ajust the gap between sensing head and gear ring to 0.7mm,and connect a 1M resistance with output the terminal of sensors;then start wheel speed sensor Test-bed and adjust the speed of Test-bed inaccordancewith testing frequency, make use of oscilloscope to measure the Vpp value from 1M resistances two ends.技术要求Technical requirement电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm) 实测结果Test result1#1169 11#1176 1#1.28 11#1.02 2#1176 12#1165 2#1.20 12#1.42 3#1162 13#1166 3#1.36 13#1.22 4#1170 14#1169 4#1.44 14#1.32 5#1163 15#1165 5#1.20 15#1.26 6#1172 6#1.28 7#1163 7#1.36 8#1164 8#1.20 9#1166 9#1.18 10#1164 10#1.38 试验结论Judgemen产品基本性能合格。The basic performance of products meet requirements.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.192016.1.26试验项目Test itemes交变湿热试验Cyclic damp heat test试验目的Test purpose验证产品的交变湿热性能是否满足要求。The aim of experiment is to find out whether the cyclic damp heat properties of the products meet the requirements.试验依据Test standardGB/T2423.4-2008 电工电子产品环境试验 试验Db: 交变湿热试验方法 GB/T2423.4-2008 Environmental testing for electric and electronic products - Part 2: Test method - Test Db: Damp heat，cyclic试验方法Test method按GB/T2423.4-2008进行试验。传感器插头按工作状态安装，引出测试导线。高温温度：40，试验周期：6d。产品在不工作状态下试验。试验后检测产品基本电气性能。In accordance with the GB/T2423.4-2008, sensor plugs shall be a normal working condition. Pull test leads out. High Temperature Temperature: 40 , test cycle: 6d. Products tested in the non-operating state.Check basic electrical performance of the products。技术要求Technical requirement产品基本电气性能满足要求The basic performance of products should meet requirements.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result1#1168 1.28 2#1176 1.22 3#1160 1.36 4#1170 1.42 5#1163 1.20 试验结论Judgemen产品交变湿热性能合格。The cyclic damp hea performance of products meet requirements. 检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.212016.1.26试验项目Test itemes盐雾试验Salt spray test试验目的Test purpose验证产品的耐盐雾性能是否满足要求。The aim of experiment is to find out whether the salt sprayl properties of the products meet the requirements.试验依据Test standardGB/T2423.17-2008 电工电子产品基本环境试验规程 试验Ka: 盐雾试验方法 GB/T2423.17-2008 Test method Basic environmental testing procedures for electric and electronic products-Test Ka:Salt mist试验方法Test method试验方法按GB/T2423.17。试验前按产品标准做出厂试验项目检查。产品在试验箱内应处于正常安装状态。试验时间持续96小时。试验后将表面擦拭干净后测试基本电气性能和腐蚀面积。In accordance with the GB / T2423.17, according to product standard to complete factory inspection items before the test. Products in the test chamber shall be a normal working condition. Test lasted 96 hours. Wipe clean the surface of products after test，at last Check products basic electrical performance and corrosion area.技术要求Technical requirement外壳经96小时盐雾试验无腐蚀，产品基本电气性能应满足要求Shells should be no corrosion after 96 hours of salt spray test, and basic electrical properties of the product should meet the requirements外壳无腐蚀Shells no corrosion电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result11#无腐蚀No corrosion11761.0012#无腐蚀No corrosion11651.4213#无腐蚀No corrosion11661.2214#无腐蚀No corrosion11681.3215#无腐蚀No corrosion11651.24试验结论Judgemen产品耐盐雾性能合格。The salt sprayl performance of products meet requirements.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.27试验项目Test itemes高低温冲击试验Light and low temperature impact test试验目的Test purpose验证产品的耐高低温冲击性能是否满足要求。The aim of experiment is to find out whether the light and low temperature impact properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method将产品直接放入温度已降至-40的低温箱中，30min后取出，在不超过10s内放入温度已升至125的高温箱中，30min后取出，在不超过10s内放入-40的低温箱中。上述过程构成一循环，产品试验5个循环。试验完成后，产品置于试验室温度条件下到温度稳定后检查产品基本电气性能。Place the unit in a cryostat that the temperature have already lowered to -40 , take the unit out after 30mins, within10s,place them in a high-temperature cabinet that the temperature have already rised to 125, within10s, take the unit out after 30mins ,repeat this process 5 times. after the test ,place the unit in test rome temperature conditions, and Check products basic electrical performance until its temperature stabilized.技术要求Technical requirement产品基本电气性能满足要求The basic performance of products should meet requirements.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result1#1170 1.26 2#1176 1.20 3#1162 1.38 4#1171 1.44 5#1163 1.20 试验结论Judgemen产品耐高低温冲击性能合格。The light and low temperature impact performance of products meet requirements.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.28试验项目Test itemes高温试验High-temperature test试验目的Test purpose验证产品的高温性能是否满足要求。The aim of experiment is to find out whether the high-temperaturel properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method将产品放入从室温开始的高温箱中,达到2003保持2h后取出，测试产品基本电气性能。Place the unit in a high-temperature cabinet, which Start at room temperature, take the unit out after their temperature rised to 2003 and lasted for 2h, Check products basic electrical performance after the test技术要求Technical requirement高温试验后产品基本电气性能满足要求The basic performance of products should meet requirements after high-temperaturel test.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result1#1169 1.26 2#1177 1.20 3#1162 1.34 4#1169 1.44 5#1163 1.22 试验结论Judgemen产品高温性能合格。The high-temperaturel performance of products meet requirements.检 验 报 告Test report产品名称product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.28试验项目Test itemes低温试验Low-temperature test试验目的Test purpose验证产品的低温性能是否满足要求。The aim of experiment is to find out whether the low-temperature properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method将产品放入从室温开始的低温箱中，达到-403保持2h后取出，测试产品基本电气性能。Place the unit in a cryogenic box, which Start at room temperature, take the unit out after their temperature lowered to 2003 and keeped up for 2h. after the test, check products basic electrical performance.技术要求Technical requirement低温试验后产品基本电气性能满足要求.The basic performance of products should meet requirements after low-temperature test.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result1#1169 1.28 2#1177 1.18 3#1162 1.36 4#1170 1.42 5#1164 1.20 试验结论Judgemen产品低温性能合格。The low-temperature performance of products meet requirements.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.29试验项目Test itemes耐汽油试验Gasoline resistant test试验目的Test purpose验证产品的耐汽油性能是否满足要求。The aim of experiment is to find out whether the asoline resistant properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method将产品放入1535的汽油(GB484)中历时1h，与样品比较，检测基本电气性能和外观。Place the unit into gasoline at a temperature of 1535 for 1h, compared the unit with samples, check the basic electrical performance and appearance of product after test. 技术要求Technical requirement试验后无裂纹起泡腐蚀和变形等现象。After test. products should be no these phenomenons such as crack,blister, corrosion deformation, andsoon.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result1#无裂纹起泡腐蚀和变形等现象。No crack ,no blister, no corrosion , no deformation, andsoon1168 1.28 2#无裂纹起泡腐蚀和变形等现象。No crack ,no blister, no corrosion , no deformation, andsoon1176 1.22 3#无裂纹起泡腐蚀和变形等现象。No crack ,no blister, no corrosion , no deformation, andsoon1161 1.36 4#无裂纹起泡腐蚀和变形等现象。No crack ,no blister, no corrosion , no deformation, andsoon1171 1.46 5#无裂纹起泡腐蚀和变形等现象。No crack ,no blister, no corrosion , no deformation, andsoon1163 1.22 试验结论Judgemen产品的耐汽油性能合格。The asoline resistant performance of products meet requirements. 检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.20试验项目Test itemes振动试验Vibration test试验目的Test purpose验证产品的振动性能是否满足要求。The aim of experiment is to find out whether the vibration properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method用专用夹具将产品按正常安装状态固定在振动试验台上，在不工作状态下进行试验。产品正常安装时的上与下定为振动试验的上下方向。振动试验机的振动波形为正弦波，加速度波形失真不超过25%。扫频振动试验应连续进行，频率随时间按指数规律变化。频率容差：550Hz为1Hz，大于50Hz为2%。同一组产品先做定频试验，然后做扫频试验。试验后在室温下恢复30min后检测基本电气性能和外观。Install the product and fixed it to the vibration test stand with a special fixture like normal state , to test under no working state. The vibration test direction for up and down is same as normal installation state. test machines vibration waveform is sinusoidal wave, the distortion of acceleration waveform can not exceed 25%. Sweep vibration test shall be carried out continuously, the frequency changes exponentially with time. Frequency Tolerance: is 1Hz within 5 50Hz, and is 2% if the frequency greater than 50Hz. The same group of products do first fixed frequency test, and then do the sweep test. After restoring for 30min at room temperature ,detect basic electrical properties and appearance .定频振动试验条件如下表：Fixed-frequency vibration test conditions as follow chart扫频振动试验条件如下表：F Scanning frequency vibration test conditions as follow chart F技术要求Technical requirement振动试验后产品基本电气性能满足要求The basic performance of products should meet requirements after vibration test.电阻（20）Resistance (20 )R=1150 +100 -50 信号电压峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齿隙GAP 0.7 mm)实测结果Test result6#1171 1.26 7#1163 1.36 8#1165 1.22 9#1166 1.20 10#1165 1.38 试验结论Judgemen产品振动性能合格。The vibration performance of products meet requirements.检 验 报 告Test report产品名称Product name鼓式气制动轮速传感器Drum brake wheel speed sensors规格图号ProductmodelXXXXXXXXXXXXXXXXXXXXX试件数量Sample quantity5件5 pieces试验日期Testing period2016.1.30试验项目Test itemes绝缘耐压试验Dielectric strength test试验目的Test purpose验证产品的绝缘耐压性能是否满足要求。The aim of experiment is to find out whether the dielectric strength properties of the products meet the requirements.试验依据Test standardXXXXXX试验方法Test method试验时的环境温度为1828，将试验电压加于传感器导线和传感头最易击穿的部位，施加的电压从220V开始，然后稳步加到550V，这段时间不少于10s，全值电压维持时间1min，然后均匀地将电压降至零，恢复后检测基本电气性能。 The ambient temperature of the test is within 18 28 , test voltage is applied to the most vulnerable parts of sensor wires and the sensor head , breakdown voltage added steadily from 220V to 550V, the time is more than 10s, and the unit imposed by full value of voltage for 1min, then voltage drops to zero evenl