DEK印刷机操作指引.doc

SUZHOUDEK印刷机操作指引DEK printer workstation instruction信息分类： 三阶文件文件编号: 版本:1.0页码:29 of 311.Product Revision 产品版本Product Name产品名称Applicable Product BOM Revision适用的产品BOM版本N/AN/A2.Change history更改记录Updated Ver.最新版本Effective date 生效日期Prepared by起草人Brief of Amendments更改内容摘要3.Purpose目的To provide standard operating instructions for the DEK 265 Horizon.4.Scope范围This document applies to all manufacturing sites that utilize the DEK 265 Horizon.5.Definitions定义IPC-T-50 - Terms and Definitions for Interconnecting and Packaging Electronic Circuits6.Responsibilities职责 N/A7.Description描述1.1. Process Flow相关部门审核 1.2. Machine Start-Up1.2.1. Ensure that all E-stops are in the on position. The machine has 2 E-stops one on side of the front panel. (See Figure 1.0)Figure 1.0: Location of E-stops1.2.2. Turn main power switch clockwise turn. Indicator should be pointed upward. (See Figure 2.0)..1. Figure 2.0 Main Power Switch on Front on Machine1.2.3. To log on type: “ADMINISTRATOR” in the user field and “administrator” in the password field (See Figure 2.1)Figure . When The Network logon box appears click on the OK button (Figure 2.2)1.2.5. Click on the DEK icon to start the printer1.2.6. When prompted, Press blue System Button located just above the keyboard. (Figure 3.0)Figure 3.01.2.7. Touch the Monitor square on the screen or F7 on the Keyboard (See Figure 4.0 Location 1). Figure 4.01.2.8. Touch the Log On square on the screen or F1 on the keyboard. (Figure 5.0 Location 1)Figure 5.01.2.9. Type your name into Operator Log on Box (See in Figure 5.0)1.2.10. Touch “Exit” on the screen or press F8 on the keyboard (See Figure 5.0 Location 2)1. MACHINE OPERATION1.3. Process Flow1.4. Loading Program1.4.1. Press the Setup box on the touch screen or F6 on the keyboard. (See Figure 4.0 Location 2)1.4.2. Press the Load Data box on the Screen or F2 on the keyboard. (See Figure 6.0 Location 1)Figure 6.01.4.3. Highlight the required file for the assembly to be run. The correct file name for the assembly to be run can be found in the line file supplied by the CAM department. (See in figure 7.0)Figure 7.01.4.4. Press the Load box on the screen or F1 on the keyboard. (See Figure 7.0 Location 1)1.4.5. Press the Exit box on the screen or F8 on the keyboard. (See Figure 7.0 Location 2) The step must be completed for the program to properly load.1.5. Support Tooling1.5.1. Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Location 1)1.5.2. Press the Change Tooling box on the screen or F6 on the keyboard. (See Figure 6.0, Location 2)1.5.3. Side A Tooling. Press the Open Cover box on the screen or F2 on the Keyboard (Figure 8.0, Location 1) then open the printhead cover. (Figure 9.0). Figure 8.0Figure 9.0. Place flat tooling blocks or pins between rails in area board will run. (Figure 10.0). Close the cover.. Press the blue system button.. Press Exit.. Press Home Cleaner.Figure 10.01.5.4. Side B Tooling. Press the Home Cleaner box on the Screen or F3 on the Keyboard. (Figure 8.0, Location 2). Press the Board Stop box on the screen or F4 on the keyboard. (Figure 11.0, Location 1). Press the Open Cover box on the screen or F2 on the keyboard, (Figure 9.0, Location 1) then open the printhead cover. (Figure 10.0).. Press the Board Clamps box on the screen or F3 on the keyboard. (Figure 11.0, Location 2). Place a PCB on the Rails and push into the machine until it meets the board stop.. Press board Clamps and close the cover.. Press blue system button.. Press Exit.. Press Home Camera.0. Press Open Cover1. Align a mylar to the PCB and tape to the rails with masking tape.2. Refer to the Assembly Build Instruction to determine if a custom tooling plate is required. Align the custom tooling plate or universal tooling pins or blocks to the open areas on the mylar.3. Remove the mylar, Close the cover and Press Exit Figure 11.01.6. Stencil Loading1.6.1. Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Location 1)1.6.2. Press the Change Screen box on the screen or F5 on the keyboard. (See Figure 6.0, Location 3)1.6.3. Open the printhead cover (Figure 9.0) and remove the existing screen if needed. (Figure 12.0).Figure 12.01.6.4. Load a new stencil into the printer. Ensure correct orientation and print justification. (Figure 13).Figure 131.6.5. Close the front printhead cover (Figure 14) and press the blue system button. (Figure 3.0)Figure 141.6.6. Press the Change Screen box on the screen or F5 on the keyboard. (Figure 6.0, Location 3)1.6.7. Press the Exit box on the screen or F8 on the keyboard. (Figure 6.0, Location 4)1.6.8. Press the Exit box on the screen or F8 on the keyboard. (Figure 8.0, Location 3).1.7. Load The Solder Paste1.7.1. Press Paste Load.1.7.2. Press Manual Load.1.7.3. Open Cover and Load Paste.1.7.4. Deposit a bead just in front of the stencil image.1.7.5. Close the cover and Press the Blue system button.1.7.6. Press Continue.1.7.7. Press Exit.1.8. Squeegee Loading1.8.1. Press Setup.1.8.2. Press Change Squeegee.1.8.3. Open the Cover and change the squeegees.1.8.4. Close the cover and Press the Blue system button.1.8.5. Press Continue.1.8.6. Press Exit.2. Paper loading1.9. Press Open Cover.1.10. Press Change Screen.1.11. Remove the Stencil.1.12. Lift the empty tube from the cleaner.1.13. Remove the spindles from each end.1.14. Remove the take up roll.1.15. Rotate the flange 1/4 turn to unlock the paper roll.1.16. Slide the dirty paper from the shaft.1.17. Slide the left end of the empty shaft into the cleaner end plate.1.18. Place the right end of the shaft into the motor drive spindle.1.19. Place the paper spindles into both ends of the new paper roll.1.20. Install the roll in the front of the cleaner. The paper should be routed from underneath.Take upRoll1.21. Install the paper as shown in the diagram.NewRoll1.22. Slide the paper through the rear shaft.1.23. Press Prime Paper.1.24. Press the two-button control until the slack is out of the paper.1.25. Reinstall the stencil.3. Solvent loading1.26. Press Open Cover.1.27. Press Change Screen.1.28. Remove the Stencil.1.29. Remove the cap from the Reservoir.1.30. Add solvent to the reservoir.1.31. Replace the cap.ReservoirSolvent Cap1.32. Press Prime Solvent.1.33. Press the two button controls until the paper becomes wet.1.34. Reinstall the stencil4. Shut Down1.35. Press E-Stop.1.36. Click on the Close System Icon.1.37. Click on Start.1.38. Click on Shut down.1.39. Wait for windows to shut down properly.1.40. Turn of the main power switch.5. Trouble shooting1.41. Fiducial Find FailureClean the fiducial with a pencil eraser and retry.1.42. Pressure Error1.42.1. Reprint the PCB until the errors are cleared.1.42.2. Inspect the board and wash if necessary.1.42.3. Clean the bottom of the stencil1.43. Paste Missing On The PCBAdd more solder paste to the stencil1.44. Bad Paste RegistrationGet technical support.1.45. Transfer ErrorAdjust conveyors and retry.1.46. Solvent LowAdd solvent per instruction1.47. Paper EmptyLoad paper per instruction6. Data capture REQUIREMENTS1.48. The READINGS.DEK file must be manipulated to establish the Printing process performance of an Assembly on the DEK 265 Horizon.1.49. The READINGS.DEK file is located on the local drive, which must be renamed after each assembly has been completed. 1.50. If this is not carried out before the set up of the next batch it will continue with the data logging process and therefore be unable to establish which assembly has been run.1.51. The file should be named with the assembly number date and sample number as shown below: -716320WO12345-201205Assembly NumberDate (eg 20/12/05Sample Frequency (n)7. 2D DATA LOGGING SET UPTo start the data logging of the 2D inspection the following steps m