PVC Ceiling Panel Production Line-扣板生产线-1.doc

SJSZ51x22塑料挤出扣板生产线 PVC Pinch Production LinePVC扣板生产线一. I、Brief instruction / 概述 ：: SJSZ51x22塑料挤出扣板机组,是我公司研制开发的新一代型材高速挤出设备,由SJSZ-51X22锥型双螺杆塑料挤出机与相应的扣板机头、真空定型冷却模具、真空定型冷却平台、履带式牵引机、切割机、计长装置、翻转台架等组成。挤出机采用变频调速,螺杆为特殊设计的超锥型结构,挤出量可提高50%,节电20-30%。硬齿面减速机可连续长时间运转无故障。真空定型冷却平台为电动调节，能提供强力真空和充分冷却，操作换模极为方便。牵引和切割融为一体，运转平稳，使用寿命长。全机组一体化设计，主、辅机同步运转,具有高效率.高性能.高稳定性等特点。1.1 Power / 使用条件：380V/3p/50Hz；1.2 Raw material / 使用物料：PVC粉料 / PVC powder；1.3 Final product / 制品规格: 200mm x 7mm, 250mm x 7mm,180mmX7mm, 220mmx7mm1.4 Output / 挤出产量： 100-180kg/H。、Machine list / 设备清单：1、SJZ51/105 Conical twin screw extruder锥形双螺杆挤出机 1 unit/台 2、Mould /模具1set/套 3、ZDLT-240x2000 Vacuum Pitching Cooling Machine真空定型冷却机1 unit/台 4、LQ-2000 Haul-off Machine牵引机1 unit/台 5、QG-250x100 Cutter切割机1 unit/台 6、FZ-6000 tilting chair/翻转台架1 unit/台 7、Printing machine/印花机 1 unit/台 8、SRL-100/300 Plastic Mixer/塑料混合机组 1 unit/台 9、SWP-360 Plastic Crusher/塑料破碎机 1 unit/台III、Machinery specification / 设备配置:1. SJZ51/105 Conical twin-screw extruder / 锥双螺杆挤出机技术参数 ItemsTechnical Parameters1. ExtruderSupplier of electric control cabinet电器控制柜厂家Main transducer and feeders transducer: Danfoss; Air switch: Zhengtai, Solid relay must be used inside the control cabinet主变频器、喂料变频器：丹麦丹佛斯，空气开关：正泰，接触器采用正泰, 采用固态继电器Outer Size (mm)外型尺寸3360mmx1290mmx2127mmTotal Weight (Kg)整机重量2000KgHopper Taper上料斗锥度60Inlet wire terminal of power resource主电源进线端子采用形式Three-phase four-wire system 三相四线制Manufacture of the motors, pumps电动机、泵厂家The main AC motor: 75KW; Motor for feeder: 0.75KW Type of Temperature control curve温度控制曲线形式Temperature fluctuating self-adjusting (PID Type)温度波动自整定调节(PID型)Computer control system控制方式Japan ORMON control meter日本ORMON温控仪表The brands and origin places of the conductive oil; The temperature of carbon deposit加热油、冷却油牌号产地、积碳温度YD132, Jiangyin Chemical Plant; Carbon deposit temperature 200. YD132，江阴化工厂、积碳温度200.Pressure Display 有否压力显示With melt pressure display带熔体压力显示Type of the feeder上料方式Spiral spring feeder+ forced feeder螺旋上料Connection of die head with flange机头与模头法兰盘配置方式By bolts螺栓联接The display method of data in operating panel操作台数据显示方式Mainly digital display数显为主The advantages over other companies in this field优于同行业的结构特点Good shearing, high output, reasonable design, high accuracy and easy control. High-grade materials and parts with steadfast performance. The main transducer is from Danfoss塑化好,产量大,设计合理，精度高，并选用优质部件，零件选用优质材料，稳定性好,易于控制，稳定挤出生产PVC-U制品。主变频器用丹麦丹佛斯。.2. ScrewDiameter (mm) 直径(mm)51/105mm Effective length (mm)有效长度(mm)1170mmQuantity数量2 pieces2根Mesh type啮合形式Conical mesh锥形啮合Total torque（KNm）总转矩（KNM）14.2KNm14.2KNmThe rotation speed（r/min）转速（r/min）136.9 (Counter-rotating)136.9（异向向外）Thickness of nitrided layer渗氮深度（mm）0.60.7 mmSuitable for powder material or not是否适合粉料Yes能Heating method of the screw core螺杆芯部加热方式screw core constant temperature unit: SZK-3螺杆芯部恒温选用SZK-3.3. BarrelBarrel type料筒形式Integer整体式Heating method加热方式Air cooling unit, special stainless cover and Aluminium heating rings are used on the barrel机筒采用风冷，专用不修钢外壳、铸铝加热器Heating zones 机筒加热段数4 zones (include of interflow channel ) 4段 (含合流段)Heating power (kW)加热功率16KwTemperature range（）温控范围50300Cooling zones机筒冷却段数3 zones， 370w motor, volume 1200/min3区, 风机功率370W，风量1200/minAdapter机头连接套Stainless steel 3Cr13, chromium plated, with inner convergent flow type3Cr13不锈钢，镀硬铬表面处理，内部采用合流形式Manufacture of the barrel and screw螺杆、料筒产地Qingdao Hualei Plastic Machinery Co., LtdQuality Guarantee螺杆、料筒质保措施Testing block and tested report are available. Guaranteed period is more than 10000 working hours提供试块和检测报告，保证10000小时以上Thickness of nitrided layer渗氮深度(mm)0.60.7mm4. Driving system and speed reducing system传动减速系统The power of main driving motor主驱动电动机功率（K w）22KwWorking method of the main motor主驱动电动机工作方式Three-phase asynchronous motor, connected to the gearbox by coupler三相异步电机，接法，与减速箱相联The rotation speed of the main motor主驱动电动机转速(r/min)301500r/minThe type of gearbox减速箱形式Helical gears, hardened齿轮减速，采用硬齿面斜齿面结合形式Gears减速齿轮Carburized and ground; The material is 20CrMoTi渗碳磨齿处理，材质为20CrMoTiDistribution box分配齿轮箱形式The two distribution axles are driven by super-taper spiral gear两分配轴由超锥旋转锥齿轮分配传动Speed-adjusting method of the main motor主驱动电机调速方式Governed by AC transducer exported from Danfoss交流变频调速，变频器采用丹麦丹佛斯5. Vacuum exhausting system排气系统Type真空泵式样Monoblock and hydroseal vacuum pump直联式水环密封真空泵Motor power (kW)真空泵电机功率2.2KwWorking method of the motor真空泵电机工作方式Three-phase asynchronous motor三相异步电机Vacuum degree真空泵真空度（M Pa）0-0.075MpaQuantity of vacuum pumps真空泵数量One set 1台6. Calibrated feeding system定量给料系统Feeding method给料方式Calibrated feeding定量喂料Feeding screws rotation speed给料螺杆转速（r/min）0.530r/minMotor power（kW）电动机功率（Kw）0.55KWMotor rotation speed电动机转速（r/min）101500r/minSpeed-adjusting method电动机调速方式Governed by AC transducer交流变频调速Working method of the motor电动机工作方式3-phase asynchronous motor, direct connection to reducer三相异步电机，与减速机直接联结7. Constant temperature oil tank system恒温油箱系统Motor power（KW）电动机功率（Kw）0.75 KwThe working method电动机工作方式AC asynchronous motor交流异步电机Oil temperature control range油加热温控范围（）50200Heating power（kW）加热功率（Kw）6 KwWorking method of the pump泵的工作方式Direct connection to the motor齿轮泵与电动机直联Currency（L/min）流量（L/min）10 L/minWorking pressure（MPa）工作压力（MPa）0.20.3 MPaHeat exchange medium热交换器介质Water (the heat exchanger should be cleaned annually)水（热交换器，每年必须清洗，以防积垢）2.Mould /模具Specification/规格: 200mm x 7mm,250mm x 7mm,180mmX7mm, 220mmx7mmMaterial/材质：40CrHeating Power/加热功率：5kw3. ZDLT-240x2000 Vacuum Pitching Cooling Machine/真空定型冷却机Length/长度:2000mm Vacuum Pump Quantity/真空泵数量: 1set Vacuum Pump Power/真空泵功率: 4Kw Max.Exhausting Volume/最大抽气量: 14 m3/min Horizontal Adjustment Range/横向调节范围: 80mm Vertical Adjustment Range/纵向调节范围: 1000mm Up and Down Adjustment Range/上下调节范围: 80mm Number of Vacuum Joints/真空接头数量: 30 Number of Cooling Water Connectors/冷却水接头数量: 30Vertical Movement Motor Power/纵向移动电动机功率: 1.5Kw4Q-2000 Haul-off Machine牵引机Max. Haul-off Width/最大牵引宽度:240mm Effective Clamping Length/有效夹紧长度:2000mm Driving Motor Power/驱动电动机功率:4Kw Haul-off Speed/牵引速度:0-3m/min Compaction Type/压紧方式: Pneumatic/气动 Max. Traction/最大牵引力:35KNMax. Clamping Force/最大夹紧力:20KN5、QG-250x100 Cutter切割机 Cutting Type/切割方式: Saw Cutting/锯片切割 Max. Cutting Range/最大切割范围:240mmx100mm Moter Power/电动机功率:2.2Kw Compaction Type/压紧方式: Pneumatic/气动6、 FZ-6000 tilting chair/翻转台Turning Length/翻转长度:6000mmTilting Mode翻转方式: the synchronous Haul-off machine and cutting machine, automatic cutting and tilting controller:与牵引机和切割机同步,自动计长切割和翻转7、 Printing machine/印花机 产品名称Product Name数量Quantity配置Specification有效加工宽度Effectively Processing Width 有效加工厚度EffectivelyProcessing Thickenss重量Weight尺寸/mmSize/mm单价/元Unit Price除尘机Dust Cleaner1电机0.75kw,毛刷90w,吹风120wMotor/0.75kwHairbush/90kwBlower/120kw600mm2-80mm150kg2000*1100*8506500双色印刷机Two-toneprinter1克瑞斯特电机1.5kw*3,富凌变频器1.5kw*3台Ryan seacrestMotor/1.5kw*3unitFuling Transducer/1.5kw*3unit600mm2-80mm1600kg3650*1650*130040700三辊涂布机Three-rollerCoating Machine1克瑞斯特电机1.5kw*4台,计量辊0.75kw*3台,富凌变频器0.75kw*3台，1.5kw*4台Ryan seacrest Motor/1.5kw*3unitMeasure roller/0.75kw*3unitFuling Transducer/0.75kw*3unit1.5kw*4unit600mm2-80mm1800kg3300*1650*120056000三灯固化机Curing Machine1克瑞斯特电机0.75kw, UV灯管5kw*3根, 风机1.1kw*3台Ryan seacrestMotor/0.75kwUV tube5kw*3UnitBlower/ 1.1kw*3unit600mm2-80mm1300kg2500*1350*120025000皮带流平Leveling Equipment4皮带Belt600mm2-80mm220kg5000*1000*13008200保护膜机Membrane Protecting Machine1600mm2-80mm80kg1000*800*10003000 8、SRL-100/300 Plastic Mixer/塑料混合机组 Equipment Operating Conditions/设备运行条件Electric voltage condition/电力条件：AC380V10% 50Hz 3P+ECompressed air/压缩空气：0.40.6Mpa G.（DP10）Cool off water/冷却水： 15 0.30.4Mpa 90L/min Output Capacity/生产能力：400-500Kg/h Technique Parameter/技术参数:u Total capacity of hot mixing/热混总容积： 100Lu Effective capacity of hot mixing/热混有效容积： 70Lu Materials input/每次投料量： 50-60Kg/onceu mixing time/混合时间： 610mintersu Hot mixing Thickness/热混锅钢板厚度： 锅壁/wall:6mm，锅底/bottom:8mmu Material of hot mixing pot/锅体材料： SUS304 1Cr18Ni9Tiu Inside the wall handle/锅体内壁处理： 采用精度抛光处理Adopting the accuracy throws a light processingu Mixing paddle/热混搅拌浆形式： 3set三层式，做动静平衡试验u Material of paddle/桨叶材料： 不锈钢整体铸造结构/ SUS304 1Cr18Ni9Tiu Rotation speed of mixing paddle/热混搅拌浆转速： 475 /950 r/minu Power/热混电机功率： 14/22KW two speed power/双速电机u Heating method/加热方法： self-friction/自摩擦u Temperature control type/温控方式： RKC Thermometer /RKC温控表控制u Material of pot cover/锅盖及放料三通： aluminum metal alloy casts/采用铝合金铸件u Pot cover star&stop contre/锅盖开启控制： aircontre/气动控制u Putout contre/放料方式： aircontre/气动阀放料u Total capacity of cold mixing/冷混总容积： 300Lu Effective capacity of cold mixing/冷混有效容积： 200Lu Cold mixing Thickness/冷混锅钢板厚度： 6mmu Material of cold mixing pot/锅体材料： SUS304 1Cr18Ni9Tiu Inside the wall handle/锅体内壁处理： 采用精度抛光处理Adopting the accuracy throws a light processing u Cold pot power/冷混电机功率： 3KWu Rotation speed of mixing paddle/冷混搅拌浆转速： 70 r/minu