斗山机床图片和参数.pdf

High Productivity Vertical Machining Center 02High Productivity Vertical Machining Center New series of vertical machining center High quality and efficiency derived from high productivity analysis DNM 400 500 650 series are compact and durable machines created with the combination of optimized function and increased rigidity to satisfy the quality goal of global class and cost saving The high productivity analysis is the major principle of the DNM series which have been designed with the user s needs in mind 03 New series of Vertical machining center The results indicated in this catalog may not be obtained due to differences in cutting conditions High productivity Basic concept structure and operation ensure its capability to get the best results of productivity regardless of any conditions and complexities DNM series Comparison of Non Cutting Time Material Aluminum AI6061 T6 Size 155 155 50 mm 6 1 6 1 2 inch No of tools used 14 tools 0100 80604020 Reduced by 19 Previous Model DNM 500 Comparison of Cutting Time Material Mold steel HP4M Size 270 270 100 mm 10 6 10 6 3 9 inch No of tools used 5 tools Reduced by 16 0100 80604020 M company DNM 500 04High Productivity Vertical Machining Center Faster tool change time using cam increases productivity than previous model This value is based on the motor on off time and 60Hz Linear motion guide ways and high speed servomotors apply high rapid axis movement This reduces non cutting time and machining time for greater productivity 30 tools 40 tools Tool storage capacity Previous Model 1 5 sDNM series 1 3 s Tool change time T T T Auto Tool Changer Maximum Chip Removal Rapid Traverse 05 Rapid traverse X axis36 m min 1417 3 ipm Y axis36 m min 1417 3 ipm Z axis30 m min 1181 1 ipm Aluminum 37 Previous Model DNM 500 SM45C 30 Previous Model DNM 500 Cast Iron 33 Previous Model DNM 500 0 100 80 60 40 20 opt Model DNM 500 Material A7075F Tool Endmill 16mm 0 6 in 4 blades Designed for exceptional high accuracy and minimized thermal displacement and vibration The results indicated in this catalog may not be obtained due to differences in environmental conditions during measurement and cutting conditions Machining Accuracy For increased repeatability and reliability 10 m 270 90 0 180 RTH TR3 Version 2 16 LS ROUNDNESS RESULTS P R W Profile leveled Filter ISO 11562 M1 Lc Ls 300 Lc 0 800 mm 2 5 0 0 2 5 m Pick up TK300 Lt 4 80 mm Vt 0 50 mm s 5 40 m Roundness 80mm 3 15 in Face mill 6Z Machining rate 432 cm3 min 26 4 in3 min Face mill Carbon steel SM45C Spindle speed 1500 r min Feedrate 2700 mm min 106 3 ipm Spindle speed 8000 r min Feedrate 1000 mm min 39 4 ipm Ra 0 12 m Roughness Machining Capacity Provides high productivity and high accuracy in a variety of machining operations 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 64 mm 2 52 in 5 mm 0 2 in 64 mm 2 52 in 2 mm 0 08 in 80mm 3 15 in Face mill 6Z Machining rate 691 cm3 min 42 2 in3 min Face mill Gray casting GC25 Spindle speed 1500 r min Feedrate 3600 mm min 141 7 ipm 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 64 mm 2 52 in 5 mm 0 2 in 64 mm 2 52 in 3 mm 0 12 in 30mm 1 2 in Endmill 6Z Machining rate 36cm3 min 2 2 in3 min End mill Carbon steel SM45C Spindle speed 222 r min Feedrate 80 mm min 3 1 ipm 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 15 mm 0 59 in 64 mm 2 52 in 5 mm 0 2 in Machining rate 172 cm3 min 10 5 in3 min U drill Carbon steel SM45C Spindle speed 750 r min Feedrate 84 mm min 3 3 ipm 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 51 mm 2 in 64 mm 2 52 in 5 mm 0 2 in Tool M30 P3 5 Tap Carbon steel SM45C Spindle speed 212 r min Feedrate 742 mm min 29 2 ipm 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 64 mm 2 52 in 5 mm 0 2 in 80mm 3 15 in Face mill 6Z Machining rate 1785 cm3 min 109 in3 min Face mill Aluminum AL6061 Spindle speed 1500 r min Feedrate 5580 mm min 219 7 ipm 15 mm 0 59 in 51 mm 2 in 64 mm 2 52 in 3 mm 0 12 in 64 mm 2 52 in 2 mm 0 08 in 64 mm 2 52 in 5 mm 0 2 in 64 mm 2 52 in 5 mm 0 2 in 06High Productivity Vertical Machining Center Easy Operation Package 07 Tool TableWork Piece Set up Table Moving ATC Recovery HelpEasy Parameter G code HelpM code Help Sensor Status MonitorTool Load Monitor 1 Swivelling Operating Console An easy to use operation panel which can swivel from 0 90 2 ATC operating button is arranged to Main Panel 3 Portable MPG Portable MPG makes a workpiece setting easier for the operator This can give much easier operation and maintenance for ATC Top cover can be opened to provide easy access for loading heavy workpieces to the center of the table Top coverEasy setup 835 32 9 280 11 950 37 4 280 11 950 37 4 Operating Console Magazine CW Magazine CCW Unit mm inch These DOOSAN software packages have been customized to provide user friendly functions Only available in 10 4 Color TFT LCD opt DNM 500 High Rigidity Stable bed and column assembles are designed for high speed and heavy duty machining Compact Structure The one piece bed is rigid and heavily ribbed Meehanite These castings remain stable even under the heaviest cutting conditions Fine grained Meehanite cast iron is used for its excellent vibration absorbing characteristics The table is fully supported by the saddle in all positions and there is no table overhang All axes have highly rigid and precise linear motion guideways Travel axes DNM 400DNM 500DNM 650 X axismm inch 762 30 0 1020 40 2 1270 50 0 Y axismm inch 435 17 1 540 21 3 670 26 4 Z axismm inch 510 20 1 510 20 1 625 24 6 Wide machining range select according to workpiece size Static rigidity The high rigidity structure of DNM has raised the static rigidity up by 30 more than previous model with no weak point through FEM analysis Dynamic rigidity Improving the frequency response and the damping ability of vibration makes it possible to increase the high eigenfrequency 35 up on the previous model FEM analysis used to design a stable body FEM Finite Element Method X axis Y axis Z axis X axis Y axis Z axis X axis Y axis Z axis DNM 650 core machine 08High Productivity Vertical Machining Center DNM series Taper contactFlange contact Spindle Head High Speed Max spindle speed 8000 r min12000 r min The high speed 40 taper spindle is a true cartridge type unit supported by four precision class high speed bearings which are permanently greased and lubricated The DNM series spindle is driven by a high torque 15 kW 20 Hp A C motor delivering an impressive 106 N m 78 2 ft lbf Power is transferred through a heavy duty cogged drive belt eliminating slippage promoting thermal stability and minimizing vibration This enables the thermal growth of Y axis to be reduced by more than 40 of previous model by pulling the air heated by belt out using the FAN with standard function Easy replacement with the cartridge type spindle unit The refrigerated spindle cooling system circulates cooling oil to maintain a constant temperature for high accuracy regardless of the ambient temperature or cutting conditions The dual contact system offers simultaneous dual contact between the machine spindle face and tool holder flange face High speed spindle of high quality and rigidity helps increase the efficiency and performance of the machine Oil cooler Dual contact BIG PLUS Spindle power torque diagram opt 140 103 3 Torque N m ft lbf Power kW Hp 0 98 72 3 117 6 86 8 150060008000 14 8 19 8 11 2 15 18 2 24 4 30 min Cont 15 min 22 kW 29 5 Hp 15min 18 5 kW 24 8 Hp 30min 15 kW 20 1 Hp Cont Spindle speed r min Torque N m ft lbf Power kW Hp 34 3 N m 25 3 ft lbf 29 4 N m 21 7 ft lbf 23 5 N m 17 3 ft lbf 17 6 N m 13 ft lbf 12 7 N m 9 4 ft lbf 10 8 N m 8 ft lbf 1350 0 70 51 7 95 5 70 8 106 78 2 150060008000 8 25 11 1 11 25 15 1 Cont 15 kW 20 1 Hp 11 kW 14 8 Hp Cont 23 8 N m 17 6 ft lbf 17 6 N m 13 ft lbf Spindle speed r min 15 min 10 min 15 min 2 min 106 78 2 Spindle speed r min Torque N m ft lbf Power kW Hp 1350 0 70 51 7 95 5 70 5 1500600012000 3 7 5 5 5 7 4 Cont 15 kW 20 1 Hp 11 kW 14 8 Hp Cont 23 8 N m 17 6 ft lbf 17 6 N m 13 ft lbf 15 min 15 min 10 min 2 min 9 21 1 7 5 10 1 11 14 8 6000 18 13 3 14 10 3 8000750 0 9 6 6 11 8 1 60 Minutes Continuous 140 103 3 900 1200 96 70 8 72 53 1 15 Minutes Spindle speed r min Torque N m ft lbf Power kW Hp P18 DNM 400 500 8000 r min 11 15 kW 14 8 20 1 Hp DNM 650 8000 r min 15 18 5 kW 20 1 24 8 Hp DNM 400 500 650 12000 r min 11 15 kW 14 8 20 1 Hp DNM 400 500 8000 r min 9 11 kW 12 1 14 8 Hp 09 Fresh Air Heated Air opt opt US only opt std DNM series Chip Disposal Chip treatment from the viewpoint of productivity improvement and environmental countermeasure is important DNM series offer a variety of chip control equipment to provide enhanced accuracy and better chip removal capabilities Easy chip removal structure The completely enclosed DNM series guarantee the confinement of chips and coolant to the inside of the machining area Chips fall into the removable forward mounted chip pan for easy disposal Internal screw conveyor Through spindle coolant Shower coolant Flood coolant Large capacity coolant tank with chip pan and box filter 10High Productivity Vertical Machining Center opt Chip conveyor opt opt Hinge typeScraper typeDrum filter type DNM series Coolant tank capacity DNM 400 340L 89 8 gal DNM 500 380L 100 4 gal DNM 650 380L 100 4 gal Easy to discard chips piled up Middle pressure 1 96 Mpa 284 2 psi High pressure6 86 Mpa 994 7 psi Optional Equipment Operator s convenience and operability Interface for additional equipment Connection example of additional 1 axis interface Connection example of fixture interface Hydraulic power unit may be additionally necessary according to rotary table specifications Recommandable rotary table size DNM 400 500 250 mm 9 84 inch DNM 650 320 mm 12 6 inch Pneumatic Hydraulic Electronic Servo driven function and device Pneumatic Hydraulic Fixture check list for hydraulic pneumatic fixtures Pressure source Hydraulic P T A B Pneumatic P T A B Number of ports 1pair 2 PT 3 8 port 2pair 4 PT 3 8 port 3pair 6 PT 3 8 port Hydraulic power unit Supply scope User Doosan Please check the below detail specification if you want Doosan to supply Use Doosan standard unit Special requirement 24 L min 6 3 gal min 4 9 MPa 711 psi L min gal min at MPa psi Contact Doosan for more information Automatic tool length measurement Automatic workpiece measurement Minimum Quantity Lublication Oil skimmer Misting device 11 DNM series 460 18 1 460 18 1 920 36 2 30 1 2 125 4 9 125 4 9 125 4 9 30 1 2 435 17 1 18H8 32 12 T slot section 75 3 75 3 2740 107 9 919 36 2 820 32 3 1080 42 5 609 24 1900 74 8 1110 43 7 1070 42 1 562 22 1 990 39 920 36 2 381 15 381 15 3809 149 9 194 7 6 774 30 5 40 TOOLS 15 0 6 772 30 4 150 5 9 510 20 1 435 17 1 217 8 5 217 8 5 640 25 2 715 28 2 506 19 9 125 4 9 596 23 5 1480 58 3 89 3 5 2615 103 2704 106 5 950 37 4 910 35 8 815 32 1 2509 98 8 30 TOOLS 325 12 8 214 8 3 2674 105 3 40 TOOLS 2292 90 2 1355 53 3 45 1 8 1370 53 9 1370 53 9 2740 107 9 75 3 1315 51 8 94 3 7 683 26 9 2092 82 4 594 23 4 1312 51 7 R760 29 9 709 27 9 2801 110 3 380 15 MAIN POWER TSC FILTER TRANSFORMER COOLER MAIN AIR DOOR OPEN 30 TOOLS X 2 STROKE X 2 STROKE Y 2 STROKE Y 2 STROKE Z STROKE External DimensionsUnit mm inch Top ViewFront ViewSide ViewTable 12High Productivity Vertical Machining Center 18H8 32 12 125 4 9 125 4 9 125 4 9 82 5 3 2 82 5 3 2 1200 47 2 600 23 6 600 23 6 540 21 3 T slot section 75 3 3200 126 75 3 973 38 3 1220 48 1200 47 2 510 20 1 510 20 1 1340 52 8 1300 51 2 560 22 820 32 3 1080 42 5 1900 74 8 15 0 6 609 24 774 30 5 40 TOOLS 194 7 6 772 30 4 2703 106 4 540 21 3 270 10 6 270 10 6 150 5 9 510 20 1 840 33 1 735 28 9 535 21 1 125 4 9 543 21 4 1480 58 3 2625 103 3 950 37 4 910 35 8 815 32 1 2509 98 8 30 TOOLS 2674 105 3 40 TOOLS 1575 62 2431 95 7 1440 56 7 94 3 7 1312 51 7 594 23 4 749 29 5 1600 63 1600 63 3200 126 75 3 2284 89 9 644 25 4 2927 115 3 R760 29 9 380 15 X 2 STROKE X 2 STROKE DOOR OPEN 30 TOOLS Z STROKE Y 2 STROKE Y 2 STROKE TSC FILTER MAIN POWER MAIN AIR COOLER TRANSFORMER Top ViewFront ViewSide ViewTable Unit mm inch External Dimensions 13 60 2826 18 5 18 5 16 1 72 3 7 M16 P2 0 7 24 TAPER 7 HOLE 30 23 2 4 20 2522 8 M16 P2 0 35 68 43 215 9 11 1 17 50 63 55 44 45 19 14 17 TAPER GAGE LINE 15 17 7 HOLE L 2 65 4 23 M16 P2 0 15 14 2925 17 2 4 23 19 30 22 622 6 16 1 44 45 TAPER GAGE LINE 60 53 16 6 10 7 24 TAPER M16 P2 0 63 0 63 0 63 0 13 2 69 60 0 43 1 75 0 90 98 2 85 2 21 0 28 GAGE PIN 2 5 TAP T 7 24 TAPER 0 67H7 0 55 1 11 02 0 08 0 16 0 79 0 75 0 28 0 91 THREAD T GAGE PIN Tool Shank BT40 Unit mm DIN shape DIN shape CAT40 Unit in DIN40 Unit mm 18H8 32 12 650 25 6 650 25 6 1300 51 2 85 3 3 125 4 9 125 4 9 125 4 9 125 4 9 85 3 3 670 26 4 T slot section 75 3 3200 126 75 3 995 39 2 1300 51 2 1340 52 8 560 22 4345 171 1 15 0 6 1250 49 2 1300 51 2 635 25 635 25 780 30 7 1180 46 5 1960 77 2 664 26 1 191 7 5 829 32 6 40 TOOLS 772 30 4 2815 110 8 670 26 4 335 13 2 335 13 2 150 5 9 625 24 6 950 37 4 910 35 8 815 32 1 495 19 5 600 23 6 395 15 6 850 33 5 1845 72 6 543 21 4 1480 58 3 507 20 125 4 9 2530 99 6 210 8 3 2740 107 9 75 3 2624 103 3 30 TOOLS 2789 109 8 40 TOOLS 1600 63 1600 63 3200 126 75 3 94 3 7 1660 65 4 818 32 2 2572 101 3 575 22 6 3148 123 9 594 23 4 1312 51 7 R760 29 9 380 15 30 TOOLS DOOR OPEN X 2 STROKE X 2 STROKE Z STROKE Y 2 STROKE Y 2 STROKE MAIN POWER TSC FILTER COOLER MAIN AIR TRANSFORMER Top ViewFront ViewSide ViewTable 14High Productivity Vertical Machining Center Machine Specifications Standard Feature Optional Feature Assembly operation tools Coolant tank chip pan Door interlock for safety Flood coolant system Installation parts Internal screw conveyor Operator call lamp red yellow green Portable MPG Splash guard Work light X Y Z Absolute pulse coder 10 4 Color TFT LCD 4th axis preparation Automatic power off Automatic tool length measurement Automatic workpiece measurement Cam ATC 40 tools Chip conveyor chip bucket EZ Guide i Minimum Quantity Lubrication Oil cooler spindle head cooling system Oil skimmer Shower coolant Test bar Through spindle coolant system Design and specifications are subject to change without notice Doosan is not responsible for difference between the information in the catalogue and the actual machine Note are optional Standard on 12000 r min X axismm inch 762 30 0 1020 40 2 1270 50 0 Y axismm inch 435 17 1 540 21 3 670 26 4 Z axismm inch 510 20 1 625 24 6 Distance from spdl nose to table topmm inch 150 660 5 9 26 0 150 775 5 9 30 5 Distance from spdl center to columnmm inch 512 20 2 587 23 1 747 29 4 Table sizemm inch 920 435 36 2 17 1 1200 540 47 2 21 3 1300 670 51 2 26 4 Table loading capacitykg lb 600 1322 8 800 1763 7 1000 2204 6 Table surface4 125 18H85 125 18H8 Max spindle speedr min8 000 12000 Spindle TaperISO 40 7 24 Taper Max TorqueN m ft lbf 106 78 2 140 103 106 78 2 Rapid traverse rate X Y Z m min ipm 36 36 30 1417 3 1417 3 1181 1 Cutting feedratemm min ipm 1 15000 1 590 6 Type of tool shankBT40 CAT40 DIN40 Tool storage capacityeacam 30 cam 40 Max tool diametermm inch 80 3 2 76 3 0 Max tool diameter without adjacent toolsmm inch 125 4 9 Max tool lengthmm inch 300 11 8 Max tool weightkg lb 8 17 6 Method of tool selectionmemory random Tool change time tool to tool s1 3 Tool change time chip to chip s3 73 9 Spindle motor 15mim kW Hp 15 20 18 5 25 Feed motor X Y Z kW Hp 1 8 1 8 2 5 2 4 2 4 3 4 4 5 4 Electric power supply Rated capacity kVA3050 Compressed air supplyMPa psi 0 54 78 3 Coolant tank capacityL gal 340 89 8 380 100 4 Lubrication tank capacityL gal 1 4 0 4 Machine heightmm inch 2703 106 4 2703 106 4 2815 110 8 Machine dimension L W mm inch 2046 2940 80 6 115 8 2250 3400 88 6 133 9 2539 3400 100 0 133 9 Machine weightkg lb 5500 12125 2 6500 14329 8 7500 16534 4 FeaturesDNM 400DNM 500DNM 650 Travel Table Spindle Feedrate Automatic tool changer Motor Power source Tank capacity Machine size 15 NC Unit Specifications DOOSAN FANUC i series AXES CONTROL Controlled axes3 X Y Z Simultaneously controllable axes Positioning G00 Linear interpolation G01 3 axes Circular interpolation G02 G03 2 axes Backlash compensation Follow up Least command increment0 001mm 0 0001 inch Least input increment 0 001mm 0 0001 inch Machine lockall axes Z axis Mirror imageReverse axis movement setting screen and M function Stored pitch error compensation Pitch error offset compensation for each axis Stored stroke check 1Overtraval controlled by software Absolute pulse coder INTERPOLATION FEED FUNCTION 2nd reference point returnG30 Circular interpolationG02 G03 Cylinderical interpolationG07 1 DwellG04 Exact stop checkG09 G61 mode Feed per minute Feedrate override 10 increments 0 200 Helical interpolation Jog override 10 increments 0 200 Linear interpolationG01 Manual handle 1 units Manual handle feedrate x1 x10 x100 per pulse Override cancelM48 M49 PositioningG00 Rapid traverse overrideF0 fine feed 25 50 100 Reference point returnG27 G28 G29 Skip functionG31 SPINDLE M CODE FUNCTION M code functionM 3 digits Spindle orientation Spindle serial output Spindle speed commandS5 digits Spindle speed override 10 increments 10 150 TOOL FUNCTION Cutter compensation CG40 G41 G42 Number of tool offsets400 ea Tool length compensationG43 G44 G49 Tool life management128 sets Tool number commandT2 digits Tool offset memory C Geometry Wear and Length Radius offset memory Tool position offsetG45 G48 PROGRAMMING EDITING FUNCTION Absolute Incremental programmingG90 G91 Automatic Coordinate system setting Background editing Canned cycleG73 G74 G76 G80 G89 G99 Circular interpolation by radius programming Custom macro B Decimal point input Extended part program editing I O interfaceRS 232C Inch metric conversion G20 G21 Label skip Local Machine coordinate systemG52 G53 Maximum commandable value 99 999 999 mm 9 999 9999 inch No of Registered programs400 ea Optional block skip Optional stopM01 Part program storage640m 2 100 ft 256 kB Program nu