生产线自动切割焊接设备.doc

LINE DESCRIPTION 生产线设备描述Position 1 设备一PLASMA CUTTING TABLE 12,000 x 2,500 x 40 mm（等离子切割台）To cut with plasma technology the steel blank producing trapezium sheet, trianglereinforcement, base plate, etc. It has the following specifications:(采用等离子技术切割钢坯，制作梯形板、三角加强筋板、底板等它具有以下规格：)- Material thickness: Up to 40 mm（材料厚度：最大40毫米）- Maximum blank width: 2,530 mm（最大钢板宽度：2530毫米）- Maximum blank length: 12,050 mm（最大钢板长度：12050毫米）- Total slide length: 13,000 mm（全台长度：13000毫米）- Filter number: 2（过滤器数量：2个）- Cutting technology: Plasma（切割技术：等离子）It includes the following equipment:（包含下列设备：）- No.1 (one) Independent portal bridge（一个独立龙门桥架）- No.1 (one) Bevel plasma equipment（一个斜面等离子设备）- No.1 (one) Master bevel cut mechanical equipment plasma torch group(HYPERTHERM HPR-260)（一个主斜面切割机械等离子火炬组：海宝HPR-260）- No.12 (twelve) Suction filters(12个抽风过滤器)- No. 2 (two) Exhaust filter auto cleaning（2个排气过滤器自动清洗装置）- No.1 (one) Air dryer in alumina（1个氧化铝空气干燥器）- No.1 (one) CNC control (ESA-GV mod. KVARA 500)（1个计算机数字控制器（ESA-GV MOD. KVARA 500）- CAD /CAM ALMA (CAD/CAM )- Electrical panels & control panels(电气面板和控制面板)Picture no. 1图片一Position 2 设备二FLATTENING AND CUT TO LENGTH LINE 1500 x 8 L=14 (The machine starts from coil and inline, completely in automatic without any manipulation, produce trapezium sheet well flattened without mechanical internal stress).（扁平化及切成一定长度的线15008为L =14（本机开始从线圈和内联，在自动完全没有任何操作，产生梯形表扁平化，内部无机械应力）。）To prepare the flat sheet rectangular shape and trapezium shape for making poles, on the same line. It has the following specifications:（在同一生产线上准备长方形和梯形平板作为极点。具备以下规格：）- Material thickness: 3 8 mm（材料厚度：3到8毫米）- Max coil width: up to 1,600 mm（最大带卷宽度：最大1600毫米）- Max external coil diameter: 1,600 mm（最大带卷外径：1600毫米）- Coil internal diameter minimum: 500 mm（带卷最小内径：500毫米）- Coil internal diameter maximum700 mm（带卷最大内径：700毫米）- Coil max weight: 20,000 kg（带卷最大重量：2000公斤）- Production frequency: 1 trapeze/min（生产频率：1梯形/分钟）- Sheet length: 4,000 14,000 mm（板长：4000到14000毫米）- Power installed 200 KW（电力安装：200KW）It includes the following equipment:（包含以下设备：）- Loading cradle （上料托架）- Decoiler （开卷机）- Coil edge readout photoelectric cell（卷带边缘判读机）- Assembly including Coil Opening and Straightener（辅助设备包括开卷和调直）- Entry guide（进料导轨）- Edges trimmer（边际微调）- Scrape coiler machine（刮削卷取机）- Flattener with encoder group（平整辊带编译器）- Gauging shearing machine, inclinable type（计量剪切机，可倾式）- Roller Conveyor（滚筒输送机）- Entry guide (no.5)（5个进料导轨）- Circular blades shearing machine (Trapezium machine)（圆刀片剪切机（梯形机）- Pinch roll with Encoder Group（夹送辊带编译器）- Exit roller conveyor with lateral stackers（横向出料滚筒输送机）- Electrical panels & control panels（电气面板和控制面板)Picture no. 2图片二Position 3 设备三FLATTENING AND CUT TO LENGTH LINE 2100 x 8 L = 14m(The machine starts from coil and inline, completely in automatic without any manipulation, produce trapezium sheet well flattened without mechanical internal stress). （扁平化及切成一定长度的线15008为L =14（本机开始从线圈和内联，在自动完全没有任何操作，产生梯形表扁平化，内部无机械应力）。）To prepare the flat sheet rectangular shape and trapezium shape for making poles, on the same line. It has the following specifications: （在同一生产线上准备长方形和梯形平板作为极点。具备以下规格：）- Material thickness: 3 8 mm （材料厚度：3到8毫米）- Max coil width: up to 2,100 mm（最大带卷宽度：最大到2100毫米）- Max external coil diameter: 2,000 mm（带卷最大外径：2000毫米）- Coil internal diameter minimum: 500 mm（带卷最小内径：500毫米）- Coil internal diameter maximum700 mm（带卷最大内径：700毫米）- Coil max weight: 25,000 kg（带卷最大重量：25000公斤）- Production frequency: 1 trapeze/min（生产频率：1梯形/分钟）- Sheet length: 4,000 14,000 mm（板长：4000到14000毫米）- Power installed 250 KW（电力安装：250KW）It includes the following equipment:（包含下列设备）- Loading cradle （上料托架）- Decoiler （开卷机）- Coil edge readout photoelectric cell （卷带边缘判读机）- Assembly including Coil Opening and Straightener- Entry guide- Edges trimmer- Scrap coiler machine- Flattener with encoder group- Gauging shearing machine, inclinable type- Roller Conveyor- Entry guide (no.5)- Pinch roll with Encoder Group- Circular blades shearing machine (Trapezium machine)- Exit roller conveyor with lateral stackers- Electrical panels & control panelsPicture no. 2 Position 4 设备四4 PRESSES IN LINE SYNCRONIZED - L14m （4段在线同步压力机）To bend the trapezium cut on the previous line and realize the sheet that generate the poles. It has the following specifications: - Max dimension of sheet: 2,100 x 14,000 mm（最大板材尺寸：2100 x14000毫米）- Individual machine force: 500 Ton（单个机器压力：500吨）- Individual machine table length: 3,575 mm（单个机器长度：3575毫米）- Throat depth: 12501500 mm（喉深：1250到1500毫米）It includes the following equipment:（包括下列设备：）- Hydraulic press brakes (4 units in-line)（液压折弯机（4台）- Pole ejector（极点顶杆）- Tool for polygonal pole（多角型极工具）- Electrical panels & control panels（电气面板和控制面板）Picture no. 3 & 4 图片三和四 OPTIONAL: （选择项）- Tools for conical round pole（锥形圆杆工具）Position 5 设备五MANUAL FEEDING AND UNLOADING SHEET SYSTEM - L14m （手工进料和卸料板系统：长度14米）- Max dimension of sheet: 2,000 x 14,000 mm（最大板尺寸：2000 x 14000毫米）It includes the following equipment:（包含以下设备）- Stack Holding Table（储料平台） - Trapezium loading system - Bridge crane (semi automatic)（梯形加载系统，桥式行车，半自动）- Moveable press front and back ball table （移动式正反面压力球台）- Blank centering of the sheet under the press brake trough joystick system（）- Pole lifting units (5+5)- Roller conveyor for bended poles（弯曲杆的辊道输送机）- Electrical panels & control panels（电气面板和控制面板）Picture no. 5 图片五Position 6 设备六AUTOMATIC FEEDING AND UNLOADING SHEET SYSTEM - L14m （自动进料和卸料板系统：长度14米）To mark the trapezium sheet and to feed the 4 synchronized press brake keeping the sheet under control in terms of position. It has the following specifications:- Max dimension of sheet: 2,000 x 14,000 mmIt includes the following equipment:- Stack holding table- Gantry type blank separator-feeder- Press front and back ball table- System for blank centering, marking and automatic management of the sheet under thepress brake (include camera for marking automatic detection)- Blank alignment unit and 5+5 pole lifting units- Roller conveyor for bended poles- Electrical panels & control panels（电气面板和控制面板）Picture no. 6 图片六Position 7 设备七SINGLE WELDING MACHINE FOR SINGLE SHELL POLES（单壳极单焊接机）To weld the single shell poles trough Submerged Arc welding technology. It has the following specifications:- Material thickness: 3 8 mm- Minimum length of pole: 2,500 mm- Maximum length of pole: 14,000 mm- Minimum pole diameter: 60 mm- Maximum pole diameter: 650 mm- Transversal section: Polygonal, conical- Taper: any- Welding technology: SAWIt includes the following equipment:- No.1 (one) Pole guiding system during welding operations- No.1 (one) Welding machine for single-shell poles- No.1 (one) Pull carriage- No.1 (one) System (Automatic straightening pole)- Electrical panels & control panels（电气面板和控制面板）Pole straightening in automatic during the welding process trough a systemwith high frequency with inductive variable current, without fire.Picture no. 7 & 8 Position 8 设备八WELDING MACHINE FOR SINGLE & DOUBLE SHELL POLES（单双壳极焊接机）To weld the single shell poles & double shell poles trough MIG-MAG welding technology. Ithas the following specifications:- Material thickness (*):3 8 mm- Minimum length of pole: 4,000 mm- Maximum length of pole: 14,000 mm- Minimum diameter of pole: (Single Shell) 90 mm, (Double Shell) 190 mm- Maximum pole diameter: 1,250 mm- Transversal section: Polygonal, conical- Taper: any- Welding technology: MIG-MAG(*) For thickness less than 10 mm the welding machine is able to weld simultaneously both sides (left and right, pole for high mast) in just one step; for thickness from 10 mm to 12 mm the machine is able only to couple the two shaft without welding, from 10 mm to 12 mm needs to do a second step welding with the joint in vertical position out of this line. We are able to supply also the automatic line for the welding finishing for the high mast with thickness more than 10 mm.It includes the following equipment:（包含以下设备）- No. 2 (two) Roller conveyor (no. 2+2 rollers)- No. 6 (six) Power rolls on platform- No. 8 (eight) Power rolls- No. 2 (two) Shell Handling and Coupling system- No. 1 (one) Auto welder for both single and two shell poles- No. 1 (one) System (Automatic straightening pole)- No. 1 (one) Pull carriage- Electrical panels & control panels（电气面板和控制面板）Picture no. 9 & 10 Position 9ROBOTIZED DOOR OPENING PLASMA CUTTING STATIONTo weld the single shell poles & double shell poles trough MIG-MAG welding technology. Ithas the following specifications:- Type of poles: round conical/polygonal- Opening cutting maximum dimension: 660 x 150 mm- Thickness: 36 mm- Poles length min/max: 4,00014,000 mmIt includes the following equipment:- No. 1 (one) Roller conveyor with pole rotating system, referring and locking system (18 rolls)- No. 1 (one) Marking station for pole and door- No. 1 (one) Robotized station for plasma cutting door opening- No. 1 (one) Picking system with magnet for door picking and place- No. 1 (one) Roller conveyor for pole in exit (16 rolls)- Electrical panels & control panels（电气面板和控制面板）Picture no. 11 & 12 Installation, Commissioning & Training Costs- Plasma cutting table- Cut to length line 1500 x 8 x L14- Cut to length line 2100 x 8 x L14- No. 4 Presses in line synchronized - L1