菲亚特公司对供应商特殊要求

Automveis s.a. Betim, February 22th of 2007. FIASA/FPT CUSTOMER SPECIFIC REQUIREMENTS - ISO/TS 16949This document can be used as evidence of your repeal and additions to the Specification Technique, according FIASA and FPT. It brings up to date and it substitutes, from 22/02/2007, the LETTER OF SPECIFIC REQUIREMENTS of the FIAT dated in 01/06/2006. The numeration of the requirements of this letter, between parenthesis, is related with the numeration of ISO/TS 16949. Texts that had suffered to alteration or inclusion are salient with a lateral bar to the left. This indication is only one reference, therefore all the described requirements must be analyzed and be implemented by the suppliers. SECTION I - ADDITIONS 1) Procedures added to the effective Norms and Capitolatos for FIASA and FPT (ISO/TS 16949, item 4.2.3) The procedures are listed below. Capitolato FIAT 9,01102 (Quality of the Suppliers); Capitolato FIAT 9,01103 (Certifyd of Quality and Conformance - CQC); Capitolato FIAT 9,01107 (Use of System IMDS restricted materials); Norm FIAT 07740 (Qualification of components for new products); Norm FIAT 08018 (Quality Measurement of the Suppliers); Norm FIAT 08090 (Procedura Varianza); Plan of Test - Attached 1; Report of Test - Attached 2/PSW of the PPAP 4 Edition; Certifyd of Quality and Conformance (CQC) - Attached 3, sheet 1 and 2 (only for FIASA)/PSW of the PPAP 4 Edition - (For FPT and FIASA); Criteria for definition of tools - FQF01 - Attached 4; Basic lines of direction for projects of molds of plastic injection - FQF 02 - Attached 5; Tools of aggressive containment - FQF 03 - Attached 6; Approval of repeal - Attached 7; One Day Production Test (ODPT) - Attached 8; Program Review - Attached 9; PCPA - Annex 10; Controlled shipment levels 1 and 2 - Attached 11; Plan of sampling for finished product, product in process and act of receiving of materials - Attached 12; Check List QSB (Quality System Basics) Audit- Attached 13; 30 steps Planing- Attached 14; Global Action Plan of the Supplier approved for the SQE - Master Dot - Attached 15 Certifyd of Quality and Conformance of Prototype - Attached 16A (Only for FIASA)/Customer Requiremet - CR-001: Verification of the Prototype (Only for FPT) - Attached 16B. System of Definition of the Key Characteristics - KCDS - CR-002 - Attached 17. Validation of Products Change - PTR (Production Trial Run) - CR-003 - Attached 18 (Only for FPT) Package Manual - Attached 19A (For the FIASA) and CR-004 - Attached 19B (For FPT) Label of Identification of Raw Material - CR-005 - Attached 20 (Only for FPT). Customer Special Notifications to the OCC - FQF 04 - Attached 21. Products traceability in Development - Attached 22. These procedures can directly be requested by telephone 55 31 2123-3584 or with the respective analyst of SQE FIASA/FPT. It is of responsibility of the supplier to bring up to date the versions before the use. All the norms and capitolatos to which the drawings FIAT if relate, are available in the site: http:/norme.orange.fiat.it.The FIASA will accept and use, when necessary, the Manuals of the AIAG (APQP, CEP, MSA, PPAP, FMEA). In the case of the FPT these manuals are mandatory.2) Process of products approval for FIASA/FPT (ISO/TS 16949, item ) The samples delivered will has to be folloied of the Certifyd of Quality and Conformance (CQC) - Attached 3 sheet 1 and 2 - to also see Norm FIAT 9,01102 and 9,01103, (Only FIASA); The samples delivered will has to be folloied of the PSW of the PPAP, (FIASA and FPT); The PSW (requirement 18 of the PPAP 4th Edition) must be emitted at the moment of the auto-qualification; The degree of submission of the demanded PPAP is level 5 (full) with homologation and retention of the documentation in the plant of the supplier; The Report of Tests is emitted at the moment of attached auto-qualification - Attached 2; The supplier must make use of the development process of parts, according Norm 07740 FIAT and Program Review - Attached 9; The process in the phase of production of samples, must be evaluated in agreement with PCPA - Attached 10 For all the supplied products, are taxing that the same ones duly are approved and exceptions to see Norm 08090 FIAT and form of temporary approval of the PPAP for FPT Extensions of Qualification, when applicable, will have previously to be waked up and authorized by the analyst of SQE FIASA/FPT, at the moment of the approval of the Plan of Tests The supplier must insert the data to all components in accordance with the destined products FIASA/FPT in IMDS system, as stablished in the Capitolatos 9,01102, 9,01107 and Manual of the PPAP 4th Edition. Such information must be enclosed in the Book of the PPAP for FPT and in the CQC for FIASA.3) Requalification - FIASA/Ressubmission PPAP - FPT (ISO/TS16949, item 8.2.4) The system/products autoqualification, including the sub-components, will has to be remade with inferior frequency of 2 years, saved it repeals of the customer, and the results must be presented for revision of SQE analyst FIASA/FPT.The layout inspection (Dimentional verification and Material Propriety) will have to be carried through with inferior frequency of 1 year, and the results must be presented for revision of SQE analyst FIASA/FPT.4) Prototype Program (ISO/TS 16949, item )All prototype parts delivered will has to be folloied of the Certifyd of Quality and Conformance of Prototype - Attached 16A - to also see Capitolato FIAT 9,01102 for the FIASA. For the FPT the requirements of the CR-001 - Attached will have to be observed 16B; having to be used the form Prototype Verification Warranty.5) Customer Problems Special Notifications (ISO/TS 16949, item )The supplier will has to inform to its respective OCC 5 working days in the cases of notification of problems of quality indicated in the Score Card - Bid list: Supplier in NBH (New Business Hold); Supplier with Controlled Shipment Level 2 (opened). Supplier with Controlled Shipment Level 1 (opened to exceed 90 days).As described in the FQF-04 - Attached 21 - (Customer Special Notifications to the OCC).6) Specific Conditions for Bulk Materials Manufactures (ISO/TS16949, item 7.1.1) For bulk materials, the procedures above are not applicable, with exception to the Norms FIAT 08018, 9,01102 and 9.01107.7) Key Characteristics and “Report” (ISO/TS16949, item )For itens of definite characteristics as Key and “Report” for FIASA/FPT, the Supplier it must measure Stability and Capability, as Foreseen in the Capitolato FIAT 9,01102 (Quality of the Suppliers) and in the CR-002 - System of Definition of the Key Characteristics - KCDS. 8) Management Review (ISO/TS16949, item 5.6) The Management of the supplier must carry monthly, through management review meeting that include at the very least:1. The results evaluation of its Qualitative Performance (Score Card - Bid List and 6 panel);2. The management of the action plans agreed and approved for the SQE Analyst of FIASA/FPT, having to include these in an only Master Dot.3. The evaluation of the No conformity quality costs, (As Checklist - QSB). 4. The supplier must monitor the scrap cost, rework, containment action, special incidents of freights and stops of production at the customer for Qualitative problems (Internal Failure).5. The supplier must still monitor the cost of devolutions, claims, services of technical assistance and warranty, including fines and penalties applied for FIASA/FPT (External Failure).Several treatment of FIASA/FPT in relation its suppliers are possible of action plans that must be enclosed in an only Master Dot for the supplier. Examples: Results of Program Review audit, referring Actions the controlled shipment levels 1 or 2, PCPA reports, Analyses of PPAP, Results of One Day Production (1DP), Results of QSB audit, Top Focus, Yellow Claims # 6 (Program Mngt.), amongst others.9) QSB Implementation (Quality System Basics) The supplier must implement the requirements of the keys strategies contained in cheklist verification of the Quality System Basics program (Attached-13).Having still to be Certified until 1/Setembro/2007; being also evaluated in the Score Card - Bid List.SECTION II - REPEAL 1) Approval of the Plans of Test, Control Plans, FMEAs and Reports, of Materials and Tests. (ISO/TS 16949, item 7.5.1)Only the Plans of Test will be submitted by the supplier to the approval of the SQE Analyst of FIASA/FPT. Control Plans, FMEA, dimentional reports, of materials and tests are validated when of the approval of the PPAP, Program Reviews and CQCs. 2) List of Subcontractors approved (ISO/TS 16949, item )FIASA/FPT does not possess general list of approved subcontractors. The definition of the subcontractors is of responsibility of the supplier, except when the subcontractor it will be specified in drawing.3) Use of Symbology of the supplier for the Special Characteristics identification in substitution to symbology FIASA/FPT. (ISO/TS 16949, item ) The supplier can use its proper symbology for the identification of special characteristics. However, one correlation table must be established in the documentary system of the supplier and for the drawings sent the FIASA, the symbology must be used FIAT or must be inserted the table of correlation in each document.For the respected FPT the disposals above, the CR-002 must still be considered Definition System of the Key Characteristics.4) PPAP in Subcontractors (ISO/TS 16949, item )Suppliers must use the Production Parts Approval Process (PPAP) in all the subcontractors of raw material for approval of parts since 01/01/2005.In case that the supplier has subcontractors with quality system in development that do not take care of the minimum requirements for the attendance of the PPAP, the supplier must, in set with these suppliers, to elaborate an action plan for PPAP implementation.The decision of application of the PPAP in subcontractors of bulk material, and indirect (except similar fixing and parts) is of the proper supplier.5) Use of Commercial and/or External Laboratory for Analyses and Calibration Services. (ISO/TS 16949, item ) The supplier must use laboratories of pertaining analyses and calibration the RBLE (Brazilian Net of Laboratories of Analyses) and to the RBC (Brazilian Net of Calibration) and/or that they possess certification ISO/IEC-17025.In cases of non-availability of credential laboratories, the supplier will be able to use the laboratories approved for the Work group Calibration of the ANFAVEA.For laboratories that are not fit above in the cases, its use must be submitted repeals it together SQE FIASA/FPT.In the case of laboratories of requalification and qualification tests of products, the laboratories of suppliers approved in the plan of tests also are recognized for FIAT /FPT.The approved laboratories and related largenesses are available in the site of the IQA (Instituto de Qualidade Automotiva) as below: .br/website/abertura.asp?arg1=certifica&arg2=cerlab&arg3=cerlab_labcalib&ext=asp6) Approval Process of Granary Material (except similar fixing and parts), and Bulk Material (BMAP) (ISO/TS 16949, item ) At the moment, it will not be carried through Process of Approval of Material to the Granary and Raw material (Bulk Material Approval Process). However the supplier is responsible for creating and keeping conditions for the accomplishment of exactly.7) Requirement ClarificationsClarifications and your doubts are compiled periodically through