原材料检验标准规范026.doc

制订日期2013-04-11文件名称原材料检验标准规范版 本A1文件类别标准规范文件编号WI-QA-026页 次8/7 重庆侨成科技发展有限公司原材料检验标准规范文件编号：WI-QA-026版 本：A1制订日期：2013-04-11修订日期：2014-07-21拟案单位：品保部发 行 章：发行编号：NO.核 准审 核拟 案 制定单位：品保部分发单位：总经理 管理者代表 生产部行政部 工程部 品保部 业务部 财务部制/修订日期版本修改原因及内容摘要编/修订审核批准2013-04-11A0新版制定郭勇琴张明陈劲松2014-07-21A1删除原文件4、5全部内容，增加4、检验标准定义（表一），增加6、相关文件郭勇琴张明陈劲松1、目的： 为来料检验提供检验依据保证厂商来料符合公司要求和标准，确保不合格来料不入库，不投入 使用。2、 范围：适用于本公司钢铁料、不锈钢料、铜料、铝料等所有金属材料（卷/板/型材）进料检验。3、 职责： 3.1品保课IQC负责按此要求进行来料品质检验判定； 3.3采购负责原材料的购进及不合格物料的退回； 3.2仓储负责对材料进行分类存放及管理。4、 检验标准定义（表一）检验项目判定基准检验工具抽样频率资料 提供1.出货检验报告、材质证明文字要清晰易辩，不得涂改， 所盖公章要清楚，不得被其它文字、印章遮盖；内容要真实，材质、规格、炉号或批号等与实际来料相符；目视每批2.新厂商第一次入料必须提供及RoHS检测报告.目视第一次入料RoHS 要求1.依核对有害物质测试报告是否在有效期限内；（常规物料一年提供一次RoHS检测报告）.目视每批2.新厂商第一次入料必须申请RoHS测试.X荧光光谱仪第一次入料3.常规物料每年3、6、9、12月申请测试一次，直至此材料Over.X荧光光谱仪每季度长度1.卷材类不做管控；/2.板材类：公差1mm；卷尺/直尺每批3.型材类视锯料情况而定.宽度1.卷/板材类：公差-0.1mm；卡尺每批2.型材类视锯料情况而定.厚度1.钢/铜（卷/板）材类：T1.00mm，公差-0.03mm；T1.00mm，公差-0.05mm；千分尺每批2.铝（卷/板）材类：T0.20mm，公差-0.02mm；0.20T0.50mm，公差-0.03mm；T0.50mm，公差-0.05mm；3.型材类：公差+0.05mm.外径所有卷料1000mm；卷尺每批内径1.T0.30mm不做管控；/2.T0.30mm，=450-500mm.卷尺每批变形度1.卷/板材类以不影响成品品质为准；目视每批2.型材类0.20mm.平台/厚薄规每批外观1.铝卷料表面划伤头尾料均不可超过3m；其它类不可有.目视每批2.表面不可有气泡、氧化、漏基材、生锈、腐蚀斑点、不可有接料；3.两侧边沿不可有卷边、毛刺.包装参物料包装、堆叠与搬运标准规范 4.1进料/制程管制原材料类.目视每批标签A. 侨成交货颜色月份标签；B：厂商名称；C：品名规格；D：交货总数；E：交货日期，具体参标示与可追溯性管理办法4.1 进料之产品鉴别.目视每批硬度检查参常用材质硬度标准及范围（表二）硬度计每批备注：钢材类：SECC、SGCC、SPCC SK7、S50C、SUS301、SUS304、SUS430等 铜材类：C1100、C5210、C2680等 铝材类：AL1050、AL5052等 型材类：AL6063等 IQC入料检验表需要注明RoHS检测报告单号 材料常用材质硬度标准及范围（表二）1.青铜 JIS-H31002.磷铜 JIS-H31003.PBS HUS-H3130材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVC2680RO1/4H1/2HHEH70-8085-105110-130140-160160-175C5191RO1/4H1/2HHEH70-up100-160150-205140-160200-upC5210R1/2HHEHSH140-205185-235210-260230-2704. 红铜 JIS-H31005.洋白铜 JIS-H31106.洋白铜 JIS-H3130材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVC2680RO1/4H1/2HH90-160145-220180-240*210-270C7521RO1/2HH70-up120-180150-upC194001/2HHEHSH115-137125-145*135-150*140-1557.铍铜 JIS-H31308.钛铜9.合金铜 C19400-ASTM材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVC1720RO1/4H1/2HH90-160145-220180-240*210-270TiCuRi-M1/4HEH250-300*300-350C194001/2HHEHSH115-137125-145*135-150*140-15510.不锈钢 JIS-G431311.不锈钢 JIS-G431312.不锈钢 JIS-G4307材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVSUS301 CSPO1/4H1/2H3/4HHEH270-300310-360*370-420*430-480490-520SUS304 CSP1/4H1/2H3/4HH210-240250-300*310-360370-390SUS304SUS410BA/2B150-184*240-250SUS304BA/2B150-190*BA表示磨光处理,2B表示压延处理13.冷轧单光 JIS-G314114.冷轧双光 JIS-G314115.热轧(黑皮铁板) G3131材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVSPCC-SDCCCDCD85-95*75-8575-85SPCC-SB一般4B2B1B95-110*115-150135-185170-235SPHC无结构硬度CD示拉伸用CE青示深拉深用16.马口铁 JIS-G330317.电解 JIS-G331318.炭素钢材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVSPTET-2T-2.5T-3T-49397104*107SECC8D95-130*S50CSK5 SK7150-180* 180-210*150-180*注:SK5/SK70.2-0.25t:Hv:220-2500.1-0.15t:Hv:260-30019.铝合金 JIS-H400020.铝合金 JIS-H400021.铝合金 JIS-H4000材质代号硬度范围HV材质代号硬度范围HV材质代号硬度范围HVA1050OH12H24*A1100OH14H16H18H24*A5052OH32H34*备注：以上标准均按JIS标准制订5、 国家标准硬度HLD/HRC/HRB/HV/HB/HSD转换换算表HLDHRCHRBHVHB1HB2HSDHLDHRCHRBHVHB1HB2HSD3008359633.932231431546.33028459834.232531631846.63048560034.532831932046.93068560234.833032232347.23088660435.133332432547.53108760635.433632732847.83128760835.733833033148.23148861035.934133233348.53168961236.234433533648.83189061436.534633833949834934034149.43229161837.135234334449.73249262037.435534634650635734934950.43289462437.936035135250.73309462638.2363354355513329562838.536635735751.33349663038.736936036051.73369763239372363363523389863439.337536636652.33409963639.637736936952.634210063839.838037137152.934410164040.138337437453.334610164240.438637737753.634810264440.738938038053.935059.610364640.939238338354.235260.310464841.239538638654.63546110565041.539838938954.935661.710665241.740139239255.235862.41076544240439539555.636063.110865642.340739839855.836263.810965842.641140140156.236464.511066042.841440440456.536665.111166243.141740740756.936865.811266443.442041041057.237066.411466643.642341341357.53726711566843.942641741757.937467.711667044.142942042058.237668.311767244.443342342358.537868.911867444.743642642658.938069.511967644.943942942959.2HLDHRCHRBHVHB1HB2HSDHLDHRCHRBHVHB1HB2HSD38270.112067845.244243243259.538470.612168045.544643543559.938671.212368245.744943943960.238871.81246844645244244260.539072.312568646.245644544560.939272.912668846.545944844861.239473.412769046.846345145161.6396741296924746645545561.939874.513069447.346945845862.24007513114269647.547346146162.640275.513314469847.847646546562.9404761341457004848046846863.340676.513514770248.348347147163.64087713614970448.64874744746441077.513815070648.849147847864.34127813915270849.149448148164.641478.414115371049.34984854856541678.914215571249.650148848865.341879.314315671449.850549149165.742079.814514015771650.15094954956642280.214614115971850.351349849866.442480.714814316072050.651650250266.742681.114914416272250.852050550567.142881.515114516372451.152450850867.443081.915214716572651.352851251267.843282.415414816672851.653251551568.243482.815515016873051.853551951968.543683.215715116973252.153952252268.943883.615815317173452.354352652669.24408416015417273652.654752952969.644284.416115617473852.855153353369.944484.816315717574053.155553653670.344685.116415917674253.355954054070.744885.516616017874453.65635435437145085.916816217974653.856854754771.445286.316916418174854.157255155171.845486.617116518275054.357655455472.14568717316718475254.558055855872.545887.417416818575454.858456156172.946087.717617018726.47565558956556573.246288.117817218826.775855.359356956973.646488.51791731902776055.559757257274HLDHRCHRBHVHB1HB2HSDHLDHRCHRBHVHB1HB2HSD46688.818117519127.376255.760257657674.346889.218317719327.67645660658058074.747089.518517819427.976656.261058358375.147289.918618019628.276856.561558758775.547490.318818219728.577056.761959159175.847690.619018419828.877256.962459459476.24789119218520029.177457.262859859876.648091.319418720229.477657.46336026027748291.719518920329.777857.663860560577.448492.11971912053078057.964260960977.748692.419919220630.378258.164761361378.148892.820119420830.678458.365261761778.549093.120319620930.978658.665762062078.949293.520519821131.278858.866262462479.349493.920720021231.57905966662862879.749694.320920221431.779259.267163263280.149894.62112042153279459.567663563580.55009521320521732.279659.768163963980.950295.421520721932.579859.968664364381.250495.821720922032.880060.169164764781.650696.221921122233.180260.46976516518250896.622121322433.380460.670282.451019.89722321522533.680660.870782.851220.297.422521722733.98086171283.251420.697.922721922934.281061.271883.75162198.322922123034.481261.472384.151821.398.723122323234.781461.772884.552021.799.22332252343581661.973484.95222299.623522723535.381862.173985.352422.423722923735.682062.374585.752622.823923123935.882262.575086.152823.124123424136.182462.775686.553023.524423624236.482662.97628753223.824623824436.782863.176887.453424.12482402463783063.377387.853624.525024224837.383263.577988.253824.825224425037.683463.778588.654025.225524625237.983663.979189.154225.525724925438.183864.179789.554425.825925125638.484064.380389.954626.226125325838.784264.580990.454826.52642552593984464.781690.8HLDHRCHRBHVHB1HB2HSDHLDHRCHRBHVHB1HB2HSD55026.826625826139.384664.982291.255227.126826226339.684865.182891.755427.527026226539.985065.38359