PPAP申请流程.xls

附件1 生生产产件件批批准准流流程程 PPAPPPAP flowflow 及及工工作作内内容容 负负责责人人 Owner 工工作作流流程程 Work Flow 工工作作内内容容 Task PPAPPPAP申申请请时时 供供应应商商应应完完成成SupplierSupplier shouldshould completecomplete thethe followingfollowing tasktask whenwhen submitsubmit PPAPPPAP requisition requisition 1 产品设计和过程设计的开发及确认 Development and confirmation of product design and process design 2 具备所需的文件 操作 检验指导书等文件 Have necessary documents Operation Instruction Inspection Instruction 3 人员的培训 Personnel Training 4 生产线的建设及调试 Build up and debug production line 5 材料 分供方清单得到PE的批准 且完成所有分供方的PPAP批准 一品多点的组合在整车上得到验证 Get PE approval of Material Subcontractor List and PPAP approval of all subcontractor Combination Tests for one product with several suppliers were implemented on vehicle 6 产品检具设计 制造批准 如需要 Get approval of guaging and inspeciton tools design and manufacturing 7 产品试验条件 试验地点 试验项目 试验标准 的批准 Got approval of test condition test location test items test standard 8 测量系统的分析 Measurement System Analysis 9 包装得到认可 Get packaging approval 10 已实施生产试运行 have implement tentative production 供应商 Supplier 提交生产件 批准 PPAP 申请Subm it PPAP Requisiti on PE OTS认可 OTS Approva l OTSOTS阶阶段段 执执行行DM SGMW02C 01 2005 0 A DM SGMW02C 01 2005 0 A 工工装装样样件件认认可可程程序序 OTS OTS PEPE应应 ImplementImplement DM SGMW02C 01 2005 0 A DM SGMW02C 01 2005 0 A OffOff ToolingTooling SampleSample ApprovalApproval ProcessProcess inin OTSOTS phase phase PEPE shouldshould 1 明确所需的技术规范 批准供应商提交的产品特性清单 材料 分供方清单 试验大纲 全尺寸测量计 划 材料代用申请单等文件 Confirm all necessary technique criterion and approve Product Chatacteristic List Material Subcontractor List Test Outline Full Dimension Measurement Plan Material Replacement Requisition List etc 2 评审供应商所提供的工装样件及相关的测试报告 Assess off tooling sample and relevant test report submitted by supplier 3 在试验 测量 路试完成后进行OTS封样并签字确认 Preserve OTS sample and sign the name after test measurement and road test 4 设计冻结 且完成正式工装样件及相关材料 尺寸 性能检测及试装认可后 出具OTS 认可报告 Freeze design and release OTS report after confirming material performance test and assembly of sample are OK 5 确认 3C 件获得 3C 证书及模压证书 Confirm 3C parts have China Compulsory Product Certificate and Impressing China Complusory Product Certification Mark 供供应应商商应应确确保保 SupplierSupplier shouldshould ensureensure 1 提供的样件由正式工装制造 并经材料检验 尺寸检测 性能测试 台架试验合格的零部件 The submitted products were manufactured by formal tools and passed raw material inspection dimension inspection performance test and function test 2 该样件与正式生产件相同 但可以采用模拟生产工艺 过程 生产 可不用生产用的机床设备 不按 生产节拍 The sample is the same with formal manufacturing parts 3 用于认可产品是否符合设计 The product for approval is conform to design PPI 外观工程 师 Appearan ce Enginneer FE认可FE Sign off 外观评估 Appearance Evaluation FEFE阶阶段段 执执行行DM SGMW02C 06 2005 0 A DM SGMW02C 06 2005 0 A 功功能能评评估估 FEFE 功能匹配 FE 合格 如需要 PPI小 组出具FE评估报告 在FE过程中 对零件的更改应获得PE同意 按EWO工作流程 Implement DM SGMW02C 06 2005 0 A Function Evaluation FE in FE phase PPI Team release FE report if Function Evaluation is OK If necessary Part change should be approved by PE in FE and implment EWO flow 外外观观评评估估执执行行 零零部部件件外外观观评评估估流流程程 AppearanceAppearance EvaluationEvaluation inplementsinplements PartPart AppearanceAppearance EvaluationEvaluation FlowFlow 试生产条件 PPAP Production Condition 1 OTS批准 对于OTS有条件批准 应得到PE确认 Passed OTS approval For Temporary OTS Approval PE should make confirmation 1 所提供条件是否会导致零件批量返工或报废 If all preparation will lead to mass repair and reject 2 能否用于可销售车制造 If PPAP parts could be used for sales car manufacture 2 功能匹配 FE 合格 如需要 Function Evaluation is OK if needed 3 对外观有要求的零件 要获得外观 皮纹 颜色 批准 Get Appearance skin color Approval if part has appearance reuqirement 4 满足PPAP申请条件 Meet PPAP requisition condition SQE 重新确认 提交 reconfirm resubmit SQE 生产授权 Productio n Authoriza tion 1 供应商提交的PPAP申请 且经SQE确认满足试生产的条件后SQE填写 生产件批准授权书 递交采购员 会签 SQE总监批准 SQE fill in PPAP Authorization Letter and send to purchaser for signature and get SQE Director approval after suppliers submit PPAP requisition and confirm them meet PPAP production condition 2 SQE根据零件或供应商的风险程度决定采取的PPAP试生产监控 供应商监控或SQE现场监控 但不管何 种方式 必须在PPAP授权书上注明 并得到SQ总监的批准 SQE decide how to monitor PPAP porduction according to part and supplier risk including supplier monitor and SQE monitor Anyway monitoring way should be indicated on PPAP Authorization Letter and got SQ Director approval 试 生 产 条 件 N OTSOTS阶阶段段 执执行行DM SGMW02C 01 2005 0 A DM SGMW02C 01 2005 0 A 工工装装样样件件认认可可程程序序 OTS OTS PEPE应应 ImplementImplement DM SGMW02C 01 2005 0 A DM SGMW02C 01 2005 0 A OffOff ToolingTooling SampleSample ApprovalApproval ProcessProcess inin OTSOTS phase phase PEPE shouldshould 1 明确所需的技术规范 批准供应商提交的产品特性清单 材料 分供方清单 试验大纲 全尺寸测量计 划 材料代用申请单等文件 Confirm all necessary technique criterion and approve Product Chatacteristic List Material Subcontractor List Test Outline Full Dimension Measurement Plan Material Replacement Requisition List etc 2 评审供应商所提供的工装样件及相关的测试报告 Assess off tooling sample and relevant test report submitted by supplier 3 在试验 测量 路试完成后进行OTS封样并签字确认 Preserve OTS sample and sign the name after test measurement and road test 4 设计冻结 且完成正式工装样件及相关材料 尺寸 性能检测及试装认可后 出具OTS 认可报告 Freeze design and release OTS report after confirming material performance test and assembly of sample are OK 5 确认 3C 件获得 3C 证书及模压证书 Confirm 3C parts have China Compulsory Product Certificate and Impressing China Complusory Product Certification Mark 供供应应商商应应确确保保 SupplierSupplier shouldshould ensureensure 1 提供的样件由正式工装制造 并经材料检验 尺寸检测 性能测试 台架试验合格的零部件 The submitted products were manufactured by formal tools and passed raw material inspection dimension inspection performance test and function test 2 该样件与正式生产件相同 但可以采用模拟生产工艺 过程 生产 可不用生产用的机床设备 不按 生产节拍 The sample is the same with formal manufacturing parts 3 用于认可产品是否符合设计 The product for approval is conform to design 供应商 Supplier PPAP试生 产准备 Preparat ion for PPAP producti on 获得PPAP授权书 供应商做好物料的准备工作 保持生产线状态良好 Get PPAP Authorization Letter and prepare material for production Keep production line in good conditon 试试生生产产要要求求 PPAPPPAP ProductionProduction RequirementRequirement 1 供应商按照SQE审核确认的控制计划进行生产 且现场操作 检验指导书与控制计划一致 supplier conduct production according to the Control Plan approved by SQE And Opereation Instruction and Inspection Instrucrion used on the floor should be conform to Control Plan 2 该过程必须是1小时到8小时的生产或生产数量至少为300件连续生产的零件 除非SGMW特殊授权 PPAP production must be a production with an hour to eight hours or output of 300 continurous parts expect for SGMW special authorization 3 使用正式生产的工装 量具 过程 材料和操作工进行生产 PPAP production must be conducted with tools guaging tools processs material and operators which will be used in formal production 4 对于采用一个以上的型腔 铸模 冲模 工装或加工设备 生产单元 生产线的过程设计 必须安排 每一部分进行生产 分别进行产品测量并对代表样件进行试验 All moulds dies tools equipments and production units must be used in PPAP production And parts form different moulds and dies must be measured 5 对于多个模具 必须安排每一套模具进行生产 分别进行产品测量并对代表样件进行试验 For several moulds supplier must arrange production with each mould and measure parts from different moulds and select one sample to have test 6 供应商按照尺寸测量计划 试验大纲 过程能力分析计划对零件进行全尺寸测量 材料试验 性能试 验 过程能力测算 并封取样件 Supplier conduct dimension measurement material test performance test and process capacity calculation according to Dimension Measurement Plan Test Outline Process Capacity Analysis Plan and keep sample 7 SQE现场监控试生产 SQE必须现场确认供应商的过程 工装 检具 设备 测量仪器数量及状态确认 零 件标识的确认 同时封取样件 SQE monitors PPAP production on the floor SQE must confirm supplier process number of tools inspection tools equipments and guaging equipments and their status product mark and keep sample 对于涉及软件版本控制的零件 SQE需对其版本进行确认 如ECU模块 SQE should confirm the part edition if it refers to software control For example ECU Module SQE 供应商 Supplie r PPAP试生 产PPAP Producti on 供应商 Supplier 整改 Correct 供应商对试生产过程中的不符进行纠正Supplier correct unconformable observation in PPAP production 1 供应商提交的PPAP申请 且经SQE确认满足试生产的条件后SQE填写 生产件批准授权书 递交采购员 会签 SQE总监批准 SQE fill in PPAP Authorization Letter and send to purchaser for signature and get SQE Director approval after suppliers submit PPAP requisition and confirm them meet PPAP production condition 2 SQE根据零件或供应商的风险程度决定采取的PPAP试生产监控 供应商监控或SQE现场监控 但不管何 种方式 必须在PPAP授权书上注明 并得到SQ总监的批准 SQE decide how to monitor PPAP porduction according to part and supplier risk including supplier monitor and SQE monitor Anyway monitoring way should be indicated on PPAP Authorization Letter and got SQ Director approval 供应商 Supplier 试生产文件 样 件提交 Submission of documents of PPAP production and sample PPAPPPAP提提交交等等级级 PPAP Submission Grade 等级1 只向SGMW提交保证书 对指定的外观项目 还应提供一份外观批准报告 Level 1 submit PSW only to SGMW for appearance item A Appearance Approval Report is required 等级2 向SGMW提交保证书 产品样品及有限的支持资料 如 图纸 尺寸检验报告 台架和功能试验报 告 外观批准报告 Level 2 submit PSW prodcut sample and limited documents to SGMW such as drawings dimension inspection report function and performance report and appearance approval report 等级3 向SGMW提交保证书和产品样品及完整的相关支持资料 Level 3 submit PSW product sample and completed documents to SGMW 等级4 提交保证书和SGMW规定的其它要求 Level 4 Submit PSW and SGMW other requirement 等级5 保证书 产品样品和全部的支持数据都保留在供应商制造现场 供审查时使用 Level 5 PSW Product sample and whole support data are left on supplier manufacturing location They will be used for assessment 如果SQE没有其它规定 则供应商必须使用等级3作为默认等级 进行全部提交 只供应散装材料的供 应商必须使用等级1作为默认等级提交所有散装材料的PPAP文件 Supplier must use Level 3 as default if SQE doesn t have other requirement The supplier providing material in bulk only must use Level 1 as default 供应商在完成零件尺寸测量 材料试验 性能试验 过程能力测算等分析后提交文件给SQE审核 文 件要求见附件2 Suppliers submit documents to SQE after finishing dimension measurement material test performance test and process capacity calculation etc SQE PPAPPPAP批批准准状状态态 PPAPPPAP ApprovalApproval StatusStatus 1 批准 是指该产品或材料 包括所有零部件 满足SGMW所有的要求 因此 组织被授权根据SGMW计划 安排 交运量产的产品 Approval The product and material including all parts comply with SGMW requirement Therefore the supplier is authorized to manufacture and delivery the products according to SGMW plan 2 临时批准 是在有限的时间内按有限的数量 交运生产需要的材料 只有当供应商在下列情况下 可 给予临时批准 Interim Approval the supplier is authorized to manufacture and delivery limited number of products in restricted time 已明确了阻碍生产批准的不合格原因 Have confirmed cause and factors blocking PPAP Approval 且已准备了一份SGMW同意的临时纠正工作计划 要达到 批准 状态 需要再次提交PPAP Have a corrective work plan approved by SGMW to achieve Approval supplier must submit PPAP documents again 注 1 SQE有责任实施遏制措施 以确保只有可接受的材料发运至SGMW处 SQE is responsible for implementding containment countermeasures and make sure acceptble material be sent to SGMW 2 临时批准 的零件不能视作 批准 Interim Approval is not regarded as Approval 若不符合纠正措施计划 即使按截止或规定的数量交运 这临时批准文件内所包括的材料仍会被拒收 如 果没有同意延长临时批准 则不允许再交货 If corrective action is not 3 拒收 是指根据生产首次提交的 和 或文件与之相符的PPAP不符合SGMW的要求 在这种情况下 适当 时 提交 和 或过程 都必须纠正 以满足SGMW要求 在量产交运之前 提交必须被批准 Refuse 对于PPAP为临时批准的 供应商需附一份临时纠正工作表 如因零件不满足临时纠正工作表中所解 释的设计记录的规范的原因需经产品工程师批准 PPAP临时批准有效期一般不得超过3个月 SQE应及时更 新PPAP批准状态 For Interim Approval A temporary corrective worksheet will be attached if unconformable items are refered to design record and criterion on corrective worksheet worksheet should be approved by PE The period of validity of PPAP Iterim Approval will not be over 3 months SQE根据供应商PPAP试生产的情况及试生产文件提交审核结果 给予GP 4批准决定 并得到SQE总监 批准 SQE will decide approval status of GP 4 according to running of PPAP production and submission of PPAP documents and get SQE Director approval SQE 批准 Approval 临时批准 Interim Approval 拒收Refuse O NOK 供应商 Supplier 整改提交 Improvame nt Submitssio n SQE PPAP资料 归档 pigeonho le PPAP files GP 4批准 信息反馈 GP 4 informati on feedback 1 SQE应将GP 4批准信息反馈给采购员 计划员 SQE give the GP 4 information to purchaser and planner 2 SQE将GP 4批准报告 尺寸测量计划 材料 分供方清单 试验大纲发给供应商 SQE send GP 4 report Dimension Measurement Plan Material Subcontractor List and Test Outline to supplier PPAPPPAP批批准准状状态态 PPAPPPAP ApprovalApproval StatusStatus 1 批准 是指该产品或材料 包括所有零部件 满足SGMW所有的要求 因此 组织被授权根据SGMW计划 安排 交运量产的产品 Approval The product and material including all parts comply with SGMW requirement Therefore the supplier is authorized to manufacture and delivery the products according to SGMW plan 2 临时批准 是在有限的时间内按有限的数量 交运生产需要的材料 只有当供应商在下列情况下 可 给予临时批准 In