Plier and wrench set电动工具必读.xls

Hilka Confidential Inspection ReportNo AcceptReject Date BrandModel DescriptionBatch Size Hilka PO NoCustomer Cat NoCustomer PO NoSample Size Shipment Port Inspection Plan AQL MajorAQL MinorAccept Reject MajorAccept Reject Minor Supplier Fault Details Serial No Date Code ResultMajorMinor Ser No RangeTotal Checklist Instruction BookPackingSpec Checks EnglishCustomer Cat NoPacking DutchBag Warning LabelProduct HelplineManual HandlingAccessories Spares OrderformSealing LockingFunctional Correct issueDrop TestsSafety Wiring DiagMarking Comments Notes Batch Disposition Product to be releasedProduct Requires100 Inspection Product rejectedRework Reinspection Inspector Signature Inspection ReportNo Continuation Sheet Record sheet Fault Details Serial No CodeResultMajorMinor PRE SHIPMENT INSPECTION SAMPLING PLANS The following AQL s are usually applied unless otherwise instructed Pre ShipmentPost Delivery For critical defectsNo critical defectNo critical defect is acceptableis acceptable For major defectsAQL 1 5AQL 2 5 For minor defectsAQL 4 0AQL 4 0 Acceptable Quality Level AQL sample inspection methods have been proven to be accurate in the long run However the quality of merchandise at destination is generally lower then the pre shipment results This can be due to transport handling change in environment and or reliability problems This will be taken into consideration when deciding the AQL level BS6001 MIL STD 105D Single Sample Plan AQL 2 5 unless advised otherwise Normal inspection level II AQL 1 5AQL 2 5AQL 4 0 Lot Batch Size SampleRejectionSampleRejectionSampleRejection in UnitsSizeNoSizeNoSizeNo 2 8202121 9 14303131 15 25505151 26 50818182 51 90131132132 91 150202202203 151 280322323324 281 500503504506 501 1200804806808 1201 32001256125812511 3201 1000020082001120015 Form 004Report No Defect Classification List Plier Wrench Sets ItemDefectCriticalMajorMinorCheck 1Unit has broken parts resulting in sharp edgesX 2Blades shatter and splinter at high velocity during useX Appearance ItemDefectCriticalMajorMinorCheck 1DirtyX 2Rust On surfaceX 3Rust On edgesX 4Excessive oil marksX 5DentsX 6ScratchesX 7Flow marks resulting in poor appearanceX 8Uneven faded colourX 9Incorrect colour shade Refer to keep sample X 10Wrong colourX 11Wrong FinishX 12Finger marksX 13Excessive glue marksX 14Handle covers looseX 15Handle covers splitX 16Sharp edges and burrs other than cutting edge X 17Parts miss aligned resulting in gaps raised edges etcX 18Loose rivets and fixingsX 19Loose springs X 20Missing feature or functionX Note Refer to imperfection guide sheet Defect Classification List Plier Wrench Sets Form 004Report No Functional Tests ItemDefectCriticalMajorMinorCheck 1Missing Part AccessoryX 2Missing Instruction Book if applicable X 3Missing multi language IB if applicable X 4IB not correct to ref sample if applicable X 5Part broken during operationX 6Part damaged or crackedX 7Part missing from toolX 8Incorrect part fitted according to specX 9Part spec incorrect part to thick thinX 10Part spec incorrect part to long shortX 11Material dry not oiled and therefore prone to rust during transitX 12Blade jaw blunt and chippedX 13Plastic handles loose and slip when twistedX 14Plastic handles show signs of splits and or cracksX 15Plastic handles have rough edges X 16Fails cutting testX 17Parts quickly wear and become looseX 18Jaws refuse to securly gripX 19Jaws loose X 20Jaws will not open and adjustX 21Plier halves looseX Defect Classification List Plier Wrench Sets Form 004Report No Packing ItemDefectCriticalMajorMinorCheck 1No suffocation warning label if applicable X 2Wrong part in boxX 3Wrong brand in boxX 4Shrink wrap excessively creased and poorly fittedX 5Shrink wrap split and tornX 6Missing Incorrect weight on multi pack shipping cartonX 7Missing Incorrect sizes on multi pack shipping cartonX 8Missing Incorrect Cat NoX 9Cat number to smallX 10Missing Incorrect Manual Handling LabelX 11Missing Incorrect Shipping MarksX 12Printing blurred faint smudged etcX 13Printing illegibleX 14Printing incorrect sizeX 15Carton poorly sealedX 16Carton Damage Wet crushed edge impact etcX 17Carton material incorrect X 18Missing Part NOT present to IB inventory X 19Loose parts and or split bagsX 20Parts have not been neatly packed with crumpled IB s etcX 21Lock tabs missing or damagedX 22Bar code incorrectX 23Strapping is heat sealed no metal tagsX 24BMC wrong or uneven colourX 25BMC has sharp edges and burrsX 26BMC hinges cracked and weakX 27BMC lock tabs excessively tight to close openX 28BMC lock tabs ineffectiveX 29BMC damagedX 30Parts loose within BMCX 31Parts cannot be easily removed without damage from BMC pocketX 32Parts do not fit neatly within BMC pocketsX 33BMC sleeve looseX 34BMC sleeve tightX 35BMC sleeve printing blurred and fadedX 36BMC sleev