喷油线开线程序.doc

WORK INSTRUCTION作 业 指 导 书DOC. NO. / 文件编号: FMPTI-006REVISION / 版本号:01PRODUCT / 产品: Painting part PAGE/页数: 12 Of 12TITLE / 标题: Painting Line Set Up Procedure 喷涂线开线程序 组装线的设立与运行程序WORK INSTRUCTION作 业 指 导 书DOC. No. / 文件编号:FMPTI-006REV./ 版本号:01PRODUCT/ 产品:Painting partTITLE / 标题: Painting Line Set Up Procedure 喷油线开线程序 PAGE/页数 1 OF 12 REVISION HISTORY / 版本记录REVISION 版本CHANGE DESCRIPTION 修改内容ISSUER发布者RELEASE DATE发行日期01New release to replace the doc FMASI-018 Karen Gong2007-1-31REMARK备注Release hardcopy to PaintingAPPROVALDEPARTMENTNAMETITLE部门名字职位PaintingMichael LiManagerQAJack FengManagerQALinda XiangSystem EngineerDMP-001-F2 . 011 PURPOSE (目的)This procedure describes the painting set up process and the methods used to monitor and control the operation of the painting process.此程序用以规范和监控喷涂线开线程序.2 SCOPE (范围)Flextronics Enclosures B10 High Volume Painting Line (ABB) ABB喷涂线Flextronics Plastic B6 High Speed Painting Line (Iwata) 盐田喷涂线3 DEFININTION（定义）FAI-First Article Inspection首件检查 4 REFERENCE(参考文件) Master parameter record/parameter setting 标准喷涂参数记录表Paint Mixing OI 调油作业指导书 TDS of paint 油漆涂装工艺书5 RESPONSIBILITY（职责）5.1 Paining supervisor arrange own production schedule according to production schedule from planner , need to decide which line runs which part, and which technician and leader follow up.喷涂主管根据生产计划安排喷涂生产, 决定喷涂线的使用,组长和技术员分工.5.2 Production technician is responsible to prepare the FAI sample and submit to QA.喷涂技术员负责首件制作, 并送交喷涂QC检查.5.3 QA is responsible to prepare the thickness and colour chip for production spray. 质量部负责对制作厚度和色板样件交付生产部喷涂.5.4 QA is responsible to check and approve the first painting sample. Make sure the quality of the products measure up to the quality requirement. 质量部负责检查和通过喷涂首件,并确保首件达到质量要求.5.5 QA is responsible to prepare the FAI report.质量部负责制作首件检查报告.6. PROCEDURE（程序）6.1 Production schedule 生产计划Painting supervisor according to the production schedule which provided by planer to arrange the painting production schedule.喷涂主管根据生产计划安排喷涂生产.6.2 Material preparation 材料准备6.2.1 Raw part preparation 被喷件准备 Production leader according to production plan to check the raw part is correct or not. To check the quantity of raw part is met the painting production requirement or not.生产组长根据生产计划检查被喷件的型号是否正确,数量是否满足喷涂的最低要求.6.2.2 Masking or fixture preparation 喷涂夹具准备 Production leader according to production plan to check the masking or fixture is correct or not. To check the quantity of masking or fixture is met the painting production requirement or not. 生产组长根据生产计划检查夹具的型号是否正确,数量是否满足喷涂的要求.6.2.3 color Change 换色 Clean and check the pump according to the WI of pump cleaning by mixer.调油员根据泵浦清洗作业指导清洗泵浦并检查洁净度。6.2.4 Paint preparation 油漆准备 Production leader inform the mixing technician to mix the paint according to production plan, and the mixing technician should follow the relative product paint mixing OI to mix the paint then fill up the paint mixing record. 生产组长根据生产计划通知调油员调油, 调油员依照相应产品调油作业指导书调油,并做调油记录.6.3 System parameter setting 系统参数设定6.3.1 Oven setting烤炉设定Technician follows oven setting OI and TDS of paint to turn on oven system and set the temperature or the IR or Convection Oven / Radiation of UV oven. Then fill up the parameter record.喷涂技术员依照烤炉设定作业指导书和油漆涂装工艺书开启烤炉以及设定烤炉温度/UV能量,并填写参数记录表.If the product is first time to run or change product model within this week, then the oven profile or UV Radiation is required to measure.如果此产品本周第一次喷涂在此线, 设定后必须测试炉温曲线或UV能量.6.3.2 Conveyer speed setting 输送链速度设定Painting technician according to the product and master parameter record to set conveyer speed, then check the actual speed, if the actual speed out of spec of master parameter record, need to reset and recheck again until speed is in the spec. Record the value of setting and actual into relative parameter records.喷涂技术员根据生产产品和标准喷涂参数记录表设定输送链速度, 并且检查实际速度. 如果实际速度与标准喷涂参数记录表的速度不一致,需要重新设定输送链速度直到与标准喷涂参数记录表的速度一致, 记录设定值和实际值在参数记录表上.6.3.3 Water spray booth Painting technician follow the procedure of control panel work instruction to set up the water of spray booth.喷涂技术员依照控制面板的作业指导书设定喷房水帘.6.3.4 Air balancePainting technician follow painting line air flow direction and painting line air velocity to check air direction and air velocity; make sure they all are in the spec.喷油技术员依据喷油线风向纪录及喷油线风速纪录检测风向和风速，确认风向及风速合乎规格。6.3.5 Temperature & humidityPainting technician to check the temperature and humidity of spray booth in the spec. If there is any abnormal of temperature and humidity, please inform of facility to adjust and make sure they are in the spec. 喷油技术员确认喷房温度及湿度在规格之内。温湿度如有任何异常请及时通知设备部调整至规格以内。6.3.6 Parameter setting参数设定6.3.6.1 Spindle system Spindle 线 Painting technician according to product and to set 喷油技术员依据产品种类及主要参数记录表设定参数。a) base rotation forward speed底油喷房旋转正转速度b) base rotation reverse speed底油喷房旋转反转速度c) base gun position and angle底油喷枪位置及角度d) base each gun atom, fan and flow rate底油各喷枪雾化，扇形及流量。e) clear rotation forward speed面油喷房旋转正转速度f) clear rotation reward speed面油喷房旋转反转速度g) clear gun position and angle面油喷枪位置及角度h) clear each gun atom, fan and flow rate面油各喷枪雾化，扇形及流量。i) Check the sensor position检查感应器位置j) Check the paint supply pump检查供油泵浦6.3.6.2 Robot system Robot 系统a) According product to select the program for each robot依据产品种类选择各机器人的喷涂程式b) Base on products master parameter record to set atom, fan and flow rate of each brush依据产品主要参数记录设定各把刷子雾化，扇形及流量。c) Check the gun position of each robot检查各机器人喷枪位置d) Check the actual flow rate of each robot确认各机器人的准确流量。e) Check the start point of each robot 确认每台机器人的开始点f) Check the paint supply pump检查供油泵浦Attention: Process Engineers identify the chances to change the parameters, such as EC, PFMEA results, quality issues, and all changes should be approved by QE in advance and verified by FAI. After the changes approved, handwritten modification to the OI is allowed according to FMP-019 System Document Control Procedure. It is to make sure the actual be compliance with the OI and avoid confusing people. Process Engineer/originator should update the OI as formal controlled doc within 48H.注意：制程工程师负责识别参数修订需求，例如：工程变更，过程失效模式有效性分析的结果，品质问题等。任何参数变更需要品质工程师预先批准，且须经过FAI验证才能生效。当变更被批准后，可以手动更改OI(根据FMP-019 System Document Control Procedure),以保证实际参数和OI的一致性，以避免引起混淆。制程工程师/文件发行人应在48小时内把手写文件更新成正式受控版本。6.4. FAI SAMPLE QUANTITY首件样品数量6.4.1 Cell phone手机Thickness: 3pcs 厚度：3个Color & gloss sample: 3pcs颜色及光泽样品：3个Coverage & cosmetic samples: 12pcs 遮蔽力及外观样品：12个6.4.2 Notebooks 手提电脑Thickness: 3pcs厚度：3个Color & gloss sample: 3pcs颜色及光泽样品：3个Coverage & cosmetic sample: 6pcs 外观样品：6个6.5. FAI SAMPLE SPRAYING首件样品喷涂Painting technician is responsibility to spray the samples. 喷油技术员负责喷涂样品。6.6. FAI SAMPLE SUBMITTED首件样品提交Painting technician provide all FAI sample to QC checking. 喷油技术员提供所有的首件样品供QC确认If there are any reject of FAI samples whether is thickness, color & gloss or cosmetic by QC, the painting technician need to reset the parameter and re-spray again. And resubmit again to QC check, until get approval.无论光泽，膜厚，颜色或外观被QC拒收，喷油技术员必须调整参数重新喷涂，重新提供给QC确认，直到得到确认OK.6.7. FAI RECORD SUBMITTED首件纪录提交Once the FAI samples is accepted by QC, painting technician need to submit FAI parameter record and paint mixing record to QC.一旦首件被QC确认，喷油技术员需要提交首件参数记录及调油纪录给QC.6.8. MASS PRODUCTION 开始生产Before run production, painting technician need to check and fill up paint into paint tank, clean gun cap of each gun.产品生产前，喷油技术员必须确认油漆加入油漆桶，洗枪及枪帽。Painting technician inform of production leader to start loading the part run production. 喷油技术员通知组长开始上线 7. RECORD12.1 FMPTI-006-F1.01 Spindle Type Automatic Pa