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36 1 GROUP 36 PARKING BRAKES CONTENTS SERVICE SPECIFICATIONS 36 2 ON VEHICLE SERVICE 36 2 PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT 36 2 PARKING BRAKE SWITCH CHECK 36 2 PARKING BRAKE LINING SEATING PROCEDURE 36 3 PARKING BRAKE LEVER 36 4 REMOVAL AND INSTALLATION 36 4 PARKING BRAKE CABLE 36 5 REMOVAL AND INSTALLATION 36 5 SERVICE SPECIFICATIONS PARKING BRAKES 36 2 SERVICE SPECIFICATIONS M1361000301385 ItemStandard valueLimit Parking brake lever stroke Control force approximately 200 N 6 7 notches ON VEHICLE SERVICE PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT M1361000901224 STROKE CHECK CONTROL FORCE APPROXIMATELY 200 N Standard value 6 7 notches STROKE ADJUSTMENT If the parking brake lever stroke is out of the standard range adjust as described below 1 Remove the rear floor console front panel assembly Refer to GROUP 52A Rear Floor Console Assembly AC505182AB Adjusting nut Cable rod 2 Loosen the adjusting nut to the end of the cable rod in order to allow slack in the cables 3 Check that the parking brake lever on the caliper side is touching the parking brake lever bracket NOTE If the parking brake lever is not touching the parking brake lever bracket the parking brake cable might be stuck or routed incorrectly or there might be a problem with the automatic adjustment mechanism inside the rear brake calipers There fore it is necessary to check the parking brake cable and to disassemble and inspect the rear brake calipers 4 Depress the brake pedal repeatedly until the brake pedal has no change in its stroke NOTE Depressing the brake pedal repeatedly adjusts pad clearance correctly CAUTION Be careful that the parking brake lever notch number should be within the standard range If the notch number is too low rear brake dragging can be caused 5 Adjust the parking brake lever stroke to the standard value by turning the adjusting nut After adjustment check that there is no free play between the adjusting nut and the parking brake lever 6 After the parking brake lever stroke is adjusted raise the rear of the vehicle Release the parking brake and turn the rear wheels to confirm that the rear brakes are not dragging PARKING BRAKE SWITCH CHECK M1361003301209 CAUTION Do not apply grease or lubricant to the switch and the switch installation section to avoid mal function of the switch In addition do not use gloves which have grease on them 1 Remove the rear floor console assembly Refer to GROUP 52A Rear Floor Console AC505182AC 2 Check the continuity between the parking brake switch terminal and the switch mounting bolt Check conditionNormal condition When parking brake lever is pulled Continuity exists 2 or less When parking brake lever is released No continuity ON VEHICLE SERVICE PARKING BRAKES 36 3 PARKING BRAKE LINING SEATING PROCEDURE M1361005100059 CAUTION Perform lining seating in a place with good visi bility and pay special attention to safety Perform lining seating by the following procedure when replacing the parking brake shoe assemblies or the rear brake discs or when brake performance is insufficient 1 Adjust the parking brake lever stroke to the standard value Refer to P 36 2 ACX00701AF Approximately 40 mm Spring balance Pull 2 Hook a spring balance onto the centre of the parking brake lever grip and pull it with a force of 98 147 N in a direction perpendicular to the handle 3 Drive the vehicle at a constant speed of 35 50 km h for 100 meters 4 Release the parking brake and let the brakes cool for five to ten minutes 5 Repeat the procedure in steps 2 to 4 four to five times PARKING BRAKE LEVER PARKING BRAKES 36 4 PARKING BRAKE LEVER REMOVAL AND INSTALLATION M1361001300921 CAUTION Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch In addition do not use gloves which have grease on them Pre removal operation Rear Floor Console Assembly Removal Refer to GROUP 52A Rear Floor Console Post installation operation Parking Brake Lever Stroke Check Refer to P 36 2 Rear Floor Console Assembly Installation Refer to GROUP 52A Rear Floor Console AC506641AC704918AC Section A ASection B BSection C C Section D D A A B B C C DD 1 2 3 4 20 5 N m 20 5 N m 5N Removal steps Release the parking brake lever Loosen the adjusting nut 1 Parking brake switch connector connection 2 Parking brake rear cable assembly connection 3 Parking brake lever assembly 4 Parking brake switch 5 Adjusting nut Removal steps Continued PARKING BRAKE CABLE PARKING BRAKES 36 5 PARKING BRAKE CABLE REMOVAL AND INSTALLATION M1361001902026 Pre removal operation Rear Floor Console Assembly Removal Refer to GROUP 52A Rear Floor Console Assembly Second Seat Assembly Removal Refer to GROUP 52A Second Seat Assembly Rear Floor Under Cover Removal Refer to GROUP 51 Under Cover Post installation operation Rear Floor Under Cover Removal Refer to GROUP 51 Under Cover Second Seat Assembly Installation Refer to GROUP 52A Second Seat Assembly Rear Floor Console Assembly Installation Refer to GROUP 52A Rear Floor Console Assembly Parking brake lining seating procedure Refer to P 36 3 ACC00215 ACB04928 13 2 N m 1 2 2 13 2 N m 11 2 N m 11 2 N m 13 2 N m 13 2 N m 13 2 N m AB 3 3 3 Equaliser Removal steps Release the parking brake lever Loosen the adjusting nut B 1 Parking brake rear cable connection Parking brake lever side Parking brake rear cable clamp connection A 2 Parking brake rear cable connection Rear brake caliper assembly side 3 Parking brake rear cable REMOVAL SERVICE POINTS PARKING BRAKE REAR CABLE CONNECTION REAR BRAKE CALIPER ASSEMBLY SIDE REMOVAL ACB06000 Parking brake rear cable Parking brake lever AC Cable retainer Compress the tabs on the cable retainer to pull out the parking rear cable through the parking lever hole of the rear brake caliper assembly PARKING BRAKE CABLE PARKING BRAKES 36 6 NOTE When pulling out the parking rear cable be care ful not to damage the tab on the cable retainer ACC00342 Hose cli

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