比亚迪S6发动机组备件结构图手册.doc

比亚迪S6乘用车备件手册一、发动机组ENGINE GROUP1 比亚迪S6乘用车备件手册1、BYD483QB发动机36目录图1.1.1 发动机分总成4图1.1.2 进气歧管上下体及附件5图1.1.3 冷却系统7图1.1.4 排气系统10图1.1.5 配气机构11图1.1.6 点火系统12图 气缸盖总成113图 气缸盖总成215图 气缸盖总成316图 气缸体附件118图 气缸体附件220图 气缸体总成121图1.1.10 活塞及曲轴24图1.1.11 润滑系统26图1.1.12 进气系统28图1.1.13 多楔带30图1.1.14 传感器31图1.1.15 喷油系统32图1.1.16 垫片33图1.1.17 离合器盖及从动盘35图1.1.1 发动机分总成图1.1.1序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QB-1000100发动机分总成ENGINE ASSY.12BYD483QA-1003100气缸盖罩组件CYLINDER HEAD COVER COMP.13BYD483QA-1003400气缸盖分总成CYLINDER HEAD ASSY14BYD483QA-1002022气缸体裙架CYLINDER BEDPLATE15BYD483QA-1009100油底壳合件OIL SUMP COMP16BYD483QB-1002020气缸体分总成CYLINDER BLOCK MECHANICAL COMP.1取消机油冷却器出水口，且发动机打号的地方加宽图1.1.2 进气歧管上下体及附件图1.1.2 序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English1BYD483QA-1002021进气歧管支架Stay,intake manifold12BYD483QA-1003014进气歧管垫片Gasket,intakemanifold13BYD483QB-1008011油门拉线支架Bracket, oil gauge14BYD483QB-1008101进气管上下体垫片Gasket, upper&lowerintake manifold15BYD483QB-1008110进气歧管上体组件Upper intake manifold comp.16BYD483QA-1008117真空胶管aVacuum pipe a17BYD483QA-1008119真空胶管bVacuum pipe b18BYD483QB-1008120-C1进气歧管下体组件Lower intake manifold comp.19BYD483QA-1008122双头螺柱1Stud 1210BYD483QA-1008125双头螺柱3Stud 3211BYD483QA-1008160真空执行器Vacuum controling valve1图1.1.2 进气歧管上下体及附件图1.1.2 序号No.零件编号Part No.名 称Description数量Qty备注Rem中文Chinese英文English12BYD483QA-1008180单向阀总成Single check valve1130261230217进气压力温度传感器Sensor,intake air pressure&temperature.114Q1860612T1F3螺栓M612Bolt,M6122GB/T 578915Q1860616T1F3螺栓M616Bolt,M6161GB/T 578916Q1860825T1F3螺栓M825Bolt,M8259GB/T 578917Q1860870T1F3螺栓M870Bolt,M8702GB/T 578918Q32008T2F3螺母 M8Nut, M84GB/T 617719Q1841015T1F3螺栓M101.2515Bolt,M101.25154GB/T 1667420BYD368QA-1008142长支承片Long bracket1图1.1.3 冷却系统图1.1.3序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002023进水口密封垫GASKET, WATER INLET PIPE12BYD483QA-1003012出水口密封垫GASKET, WATER OUTLET PIPE13BYD483QA-1303011小循环水管环箍CIRCLIP, COOLANT HOSE24BYD483QA-1303013小循环橡胶水管HOSE,LOCAL CIRCULATION15BYD483QA-1303100前氧传感器支架焊接件BRACKET, OXYGEN SENSOR16BYD483QA-1303200出水接管压装件WATER OUTLET PIPE COMP.17BYD483QB-1303300暖风回水管焊接件WATER OUTLET PIPE COMP. HEATER UNIT18BYD483QA-1303400小循环水管焊接件COOLANT HOSE， HEATER UNIT19BYD483QA-1306013调温器盖THERMOSTAT CAP110BYD483QA-1306012调温器密封圈THERMOSTAT GASKET1图1.1.3 冷却系统图1.1.3序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English11BYD483QA-1306011调温器座SEAT THERMOSTAT112BYD483QA-1306100调温器THERMOSTAT113BYD483QA-1307011水泵皮带轮COOLANT PUMP BELT114BYD483QA-1307014水泵密封垫GASKET,COOLANT PUMP115BYD483QA-1307017左下橡皮挡圈DISTANCE RUBBERBLOCK-BOTTOM LEFT116BYD483QA-1307020水泵COOLANT PUMP COMP117BYD483QB-1307016右上橡皮挡圈DISTANCE RUBBERBLOCK-TOP RIGHT118BYD483QB-1013012机油冷却器出水管WATER OUTLET PIPE,OIL RADIATOR119173.55O型密封圈RING “O”2173.5520Q1860610螺栓M610BOLT,M6104GB/T 5789图1.1.3 冷却系统图1.1.3序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English21Q1860812T1F3六角法兰面螺栓BOLT,M8122加大系列22Q1860616螺栓M816BOLT,M816223Q1860820螺栓M820BOLT,M820224Q1860825螺栓M825BOLT,M8251325Q673B125环箍12.5CIRCLIP 12.52QC/T 62126BYD483QA-1303202小循环水管接头127BYD483QA-1303203节气门进水接头128BYD483QA-1303204暖风进水接头1图1.1.4排气系统图1.1.4序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1003500排气歧管垫片GASKET COMP,EXHAUST MANIFOLD12BYD483QA-1008124双头螺柱2STUD 223BYD483QB-1008201排气歧管EXHAUST MANIFOLD14BYD483QB-1008300-C1排气歧管隔热罩SHIELD-PROTV, EXH MANIFOLD150258006932前氧传感器SENSOR,OXYGEN F.R16Q1860612螺栓M612BOLT, M6124GB/T 57897Q1860825螺栓M825BOLT, M8258GB/T 57898Q32008T2F3C六角法兰面螺母NUT, M82GB/T 6177图1.1.5 配气机构图1.1.5序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QB-1021013正时带TIMING BELT12BYD483QB-1021014凸轮轴带轮BELT PULLEY23BYD483QA-1021015凸轮轴带轮螺栓垫片WASHER, BOLT,BELT PULLEY24BYD483QA-1021100正时张紧轮部件TENSIONER A-TIMING BELT15BYD483QA-1021103正时张紧轮拉簧SPRING-TENSIONER A-TIMING BELT16BYD483QA-1021104正时拉伸弹簧橡胶套PIN,SPRING-TENSIONER17BYD483QA-1021200正时导向轮部件GUIDE PULLEY COMP18BYD483QB-1006020进气凸轮轴部件INTAKE CAMSHAFT COMP.19BYD483QB-1006030排气凸轮轴部件EXHAUST CAMSHAFT COMP.110Q1841030T1F3螺栓M101.2530BOLT M101.25302GB/T 1667411Q1841060T1F3P1.25六角法兰面螺栓BOLT M101.25602GB/T 16674图1.1.6 点火系统图1.1.6序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1F01R00A011点火线圈COIL, A-IGNITION22BYD483QA-3707100火花塞SPARK PLUG43TT107210高压阻尼线2/3WIRING HARNESS OF HIGHVOLTAGE 2/314TT107110高压阻尼线1/4WIRING HARNESS OF HIGHVOLTAGE 1/415Q1860625T1F3Q六角法兰面螺栓BOLT M6252加大系列图 气缸盖总成1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002011气缸盖螺栓BOLT, CYLINDER HEAD102BYD483QA-1002012气缸盖螺栓垫片WASHER, BOLT, CYLINDER HEAD13BYD483QA-1002032曲轴后端盖定位套PIN, REAR AND WASHER CAP204BYD483QA-1003016转向泵托架BRACKET, STEERING PUMP15BYD483QB-1003300气缸盖垫片WASHER-COMP. CYLINDER HEAD16BYD483QA-1003420气缸盖机械加工合件CYLINDER HEAD MECHANICAL COMP.17BYD483QA-1003427凸轮轴承盖BEARING CAP, CAMSHAFT88BYD483QA-1003428凸轮轴承端盖BEARING CAP, CAMSHAFT2图 气缸盖总成1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English9BYD483QA-1003429凸轮轴承盖螺栓BOLT, BEARING CAP,CAMSHAFT2010BYD483QA-1008124双头螺柱2STUD 2411BYD483QA-1024011发动机前吊钩FRONT SHACKLE,ENGINE112BYD483QA-1024012发动机后吊钩REAR SHACKLE,ENGINE113Q1841020T1F3P1.25六角法兰面螺栓BOLT M101.25202GB/T 1667414Q1841025螺栓M101.2525BOLT M101.25252GB/T 1667415Q1841030T1F3螺栓M101.2530BOLT M101.25301GB/T 16674图 气缸盖总成2图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1003100气缸盖罩组件CYLINDER HEAD COVER COMP.12BYD483QB-1003106气缸盖罩垫圈WASHER CYLINDER HEAD COVER13BYD483QA-1003116PCV阀垫圈SEAL, PCV14BYD483QA-1003120加油口盖组件COVER COMP.,OIL FILLER15BYD483QA-1014011罩盖通气管1VENT PIPE,CYLINDER HEAD COVER16BYD483QA-1014013罩盖通气管3VENT PIPE ,CYLINDER HEAD COVER27BYD483QA-1014014三通TEE-BODY18BYD483QA-1014100PCV阀PCV COMP.19Q1290645T1F3双头螺柱M645STUD M6452GB/T 90010Q1860645螺栓M645BOLT M6459GB/T 578911Q32006螺母M6NUT M62GB/T 6177图 气缸盖总成3图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1003400气缸盖分总成CYLINDER HEAD COMP.12BYD483QA-1003420气缸盖机械加工合件CYLINDER HEAD MECHANICAL COMP.13BYD483QA-1003440凸轮轴油封OIL SEAL COMP.,CAMSHAFT24BYD483QA-1003409排气门VALVE-EXHAUST85BYD483QA-1003408进气门VALVE-INTAKE86BYD483QA-1003460排气门油封VALVE GUIDE SEAL87BYD483QA-1003407气门弹簧下座SEAT-VALVE SPRING168BYD483QA-1003406气门弹簧SPRING-VALVE169BYD483QA-1003404气门弹簧上座RETAINTER-VALVE SPRING1610BYD483QA-1003405气门锁夹COTTER-VALVE32图 气缸盖总成3图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English11BYD483QA-1003403挺柱VALVE LIFTER1612BYD483QA-1003402挺柱调整垫片ADJUSTMENT SHIM1613BYD483QB-1006030排气凸轮轴部件EXHAUST CAMSHAFT COMP.114BYD483QB-1006020进气凸轮轴部件INTAKE CAMSHAFT COMP.115BYD483QA-1003450进气门油封VALVE GUIDE SEAL8图 气缸体附件1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002016曲轴后端盖REAR END PLATE12BYD483QA-1002022气缸体裙架CYLINDER BLOCKBEDPLATE13BYD483QA-1002029裙架定位套PIN, BEDPLATE24BYD483QA-1002036离合器挡板DISTANCE PLATE,HOSECOMP. ,CLUTCH15BYD483QB-1002200前端罩盖组件（下）LOWER FRONT END PLATE16BYD483QA-1002300曲轴后油封REAR END WASHER,CRANKSHAFT17BYD483QA-1003013爆震传感器支架BRACKET, KNOCK SENSOR18BYD483QA-1002032后油封盖定位套PIN, REAR AND WASHER CAP29BYD483QB-1003600前端罩盖组件（上）UPPER FRONT END PLATE110BYD483QA-1009011放油螺塞DRAIN PLUG111BYD483QA-1009012放油螺塞垫片WASHER, DRAIN PLUG112BYD483QA-1009100油底壳合件OIL PAN1图 气缸体附件1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English13BYD483QB-1002018发电机吊架ADJUSTMENT ARM,ALTERNATOR114BYD483QA-1002019发电机调节块ADJUST BLOCK,ALTERNATOR115BYD483QA-1002031发电机支架BRACKET, ALTERNATOR116BYD483QB-1025012多楔带4PK945BELT 4PK950117BYD483QA-1002039发电机限位方螺母SQUARE NUT, ALTERNATOR118BYD483QA-1002038发电机调节螺栓ADJUSTMENT BOLT, ALTERNATOR119BYD483QB-3701010-C1发电机ALTERNATOR ASSY.120Q18608115T1F3六角法兰面螺栓BOLT M81151加大系列21Q1841025螺栓M101.2525BOLT M101.25254GB/T 1667422Q1860835T1F6六角法兰面螺栓BOLT M8351加大系列23Q1860610螺栓M610BOLT M6101GB/T 578924Q1860620T1F3Q六角法兰面螺栓BOLT M62015加大系列25Q1860816T1F6六角法兰面螺栓BOLT M8162加大系列26Q1860850T1F6六角法兰面螺栓BOLT M85010加大系列图 气缸体附件2图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1Q1860850T1F6六角法兰面螺栓BOLT M8502加大系列2Q1860845T1F3六角法兰面螺栓BOLT M8456加大系列3Q18608115T1F3六角法兰面螺栓BOLT M81152加大系列4Q18608125T1F3六角法兰面螺栓BOLT M81252加大系列图 气缸体总成1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QB-1002100气缸体加工部件CYLINDER BLOCK MECHANICAL COMP.12BYD483QA-1002013气缸盖定位套PIN, CYLINDER HEAD23BYD483QA-1002035离合器壳定位套PIN, HOUSE COMP.CLUTCH24BYD483QA-1002015曲轴止推片THRUST BEARING SHELL,CRANKSHAFT25BYD483QA-1002014上主轴瓦UPPER MAIN BEARING SHELL56BYD483QB-1005300曲轴组件CRANKSHAFT COMP.1图 气缸体总成1图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English7BYD483QA-1002033下主轴瓦LOWER MAIN BEARING SHELL58BYD483QB-1004010活塞连杆总成PISTON&CONNECTING ROD COMP.49BYD483QA-1002030前支架FRONT BRACKET110BYD483QA-1002026前支架双头螺柱SCREW OF FRONT BRACKET211BYD483QB-1002020气缸体分总成CYLINDER BLOCK ASSY112Q1841030T1F3螺栓M101.2530BOLT M101.25303GB/T 16674图气缸体总成25图序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002106主轴承盖（第一、二、五档）CYLINDER BLOCK MECHANICAL COMP.32BYD483QA-1002104主轴承盖（第三档）PIN, CYLINDER HEAD13BYD483QA-1002103主轴承盖（第四档）PIN, HOUSE COMP.CLUTCH14BYD483QA-1002105主轴承螺栓THRUST BEARING SHELL,CRANKSHAFT105BYD483QA-1002108张紧轮弹簧挂销PULL WHEEL SPRING PIN1图1.1.10 活塞及曲轴图1.1.10序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002014上主轴瓦UPPER MAIN BEARING SHELL52BYD483QA-1002015曲轴止推片THRUST BEARING SHELL,CRANKSHAFT23BYD483QA-1002033下主轴瓦LOWER MAIN BEARING SHELL54BYD483QA-1004011活塞PISTON45BYD483QA-1004012第二道气环GAS TIGHT RING2#, PISTON46BYD483QA-1004013第一道气环GAS TIGHT RING1#, PISTON47BYD483QA-1004014活塞销PIN，PISTON48BYD483QB-1004015连杆轴瓦BEARING,CONNECTING ROD89BYD483QA-1004100油环合件OIL RING410BYD483QA-1004300活塞环组件PISTON RING SET411BYD483QA-1004203连杆螺栓CONNECTING ROD BOLT8图1.1.10 活塞及曲轴图1.1.10序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English12BYD483QA-1005011曲轴皮带轮螺栓BOLT,CRANKSHAFT TIMING BELT113BYD483QA-1005015飞轮螺栓BOLT,FLYWHEEL614BYD483QA-1005100曲轴减振皮带轮CRANKSHAFT BELT PULLEY115BYD483QA-1021016曲轴正时带轮CRANKSHAFT TIMING BELT116BYD483QA-1021017正时带轮端盖TIMING BELT CAP117BYD483QB-1004200连杆CONNECTING ROD COMP.418BYD483QB-1005300曲轴组件CRANKSHAFT COMP.119BYD483QB-1005200飞轮组件FLYWHEEL COMP.120BYD483QB-1004010活塞连杆总成PISTON&CONNECTING ROD COMP.421Q510525F9普通平键KEY 525152522BYD483QA-1004101刮油环823BYD483QA-1004102衬环4图1.1.11 润滑系统图1.1.11序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1002029裙架定位套（借用）PIN, CYLINDER BEDPLATE22BYD483QA-1002034机油滤清器连接螺管SCREW CONNECTOR, OIL FILTER COMP.13BYD483QA-1017010机油滤清器OIL FILTER14BYD483QA-1010011机油收集器垫片WASHER,OIL STRAINER15BYD483QA-1010100机油收集器组件OIL STRAINER16BYD483QA-1011020机油泵OIL PUMP COMP.17BYD483QB-1011100机油尺导管合件OIL LEVEL INDICATOR COMP.18BYD483QA-1011200机油尺OIL LEVEL INDICATOR1图1.1.11 润滑系统图1.1.11序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English9BYD483QA-1011300曲轴前油封OIL SEAL1带O型圈10P8-JIS-B2401O型密封圈RING “O”1P811P15-JIS-B2401O型密封圈RING “O”1P1512P21-JIS-B2401O型密封圈RING “O”1P2113Q1860612螺栓M612BOLT M6121GB/T 578914Q1860620T1F3Q六角法兰面螺栓BOLT M6202加大系列15Q1860625T1F3Q六角法兰面螺栓BOLT M6251加大系列16Q1860820螺栓M820BOLT M8204GB/T 578917Q1860835R1F6六角法兰面螺栓BOLT M8353加大系列图1.1.12 进气系统5图1.1.12序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QA-1008013机械节气门垫片GASKET，THROTTLE VALVE12BYD483QA-1008014油门拉线支架2BRACKET 2, OIL GAUGE13BYD483QA-1008015燃油蒸汽管FUEL SMOKE PIPE14BYD483QA-1008102真空管夹支架BRACKET,CLIP, VACUUM PIPE15BYD483QA-1008103真空管夹1CLIP 1, VACUUM PIPE16BYD483QA-1008104真空管夹2CLIP2,VACUUM PIPE17BYD483QA-1008105真空胶管1VACUUM PIPE 128BYD483QA-1008107电磁阀支架BRACKET, ELECTROMAGNETISM VALVE19BYD483QA-1303012橡胶管HOSE1图1.1.12 进气系统图1.1.12序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English10BYD483QA-1026100真空电磁阀VACUUM CONTROLLING VALVE111EG0280142310碳罐控制阀CANISTER PURGE VALVE112BYD371QA-1130111碳罐控制阀安装套SLIPCOVER, CANISTER PURGE VALVE113BYDEGE-1132010节气门总成THROTTLE ASSY.114BYD483QB-1013012机油冷却器出水管WATER OUTLET PIPE,OIL RADIATOR115Q673B125F6环箍12.5CIRCLIP 12.54QC/T 62116Q32008T2F3螺母M8NUT M82GB/T 617717Q1860840T1F3六角法兰面螺栓BOLT M8402加大系列18Q1860612螺栓_M612BOLT M612119BYD483QA-1008108垫块BLOCK25图1.1.13 多楔带图1.1.13序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1BYD483QB-1025012多楔带4PK945BELT 4PK95012M6-8103112压缩机皮带BELT 5PK11651图1.1.14 传感器图1.1.14序号No.零件编号Part No.名 称Description数量Qty备注Rem中 文Chinese英 文English1F01R00B003凸轮轴相位传感器SENSOR, CAMSHAFTPOSITION120261231204爆震传感器KNOCK SENSOR130999CN0020冷却液温度传感器SENSOR, WATERTEMPERATURE14