路虎实验报告.docx

关键实验要求：实验内容包括原材料试验、电镀件性能试验、总成性能试验 Key experimental requirements: experimental test content, including raw materials, plating performance test, performance test assembly零件标识 Parts identification产品背面刻有配套厂家Logo、代码及时间章及客户LogoProducts back engraved with supporting manufacturers Logo, codes and time stamp and customer Logo 要求供应商每批国货的零件都必须有清楚的标识 标识位置及方式以图纸要求为准如果在预批量阶段不可能按图纸要求的方式进行标识，必须贴标签 Require suppliers to each batch of domestic parts must be clearly markedIdentify the location and manner in drawings by drawing prevail if it is impossible to identify the way in the pre-batch phase, must be labeled9.2 零件状态标识 请键入文字或网站地址，或者上传文档。取消Lngjin zhungti biozh源语言： 中文Part state identification在认可检验结束前，要在零件背面用黄色圆形标签标注零件状态 并将更改的内容记录在零件履历表中 头部有波浪，且左下右上有卡扣拉白现象1. 模具頂出机构不平衡导致关模后拉白情況2. .进胶口偏小，在注塑过程中损失注塑压力，头部有波浪縮水现象 3. 1.对卡扣进行拋光，建议更改現有的顶出机构，由顶针改制滑块 4. 2对进胶口放大 在模具开发前期要求模具做模流分析，对這类細长的产品頂出机构建议考虑用顶块來实现Approved before the end of the test, in the back part to the label with a yellow circle part statusAnd content changes are recorded in parts of the curriculum vitaeThe head wave, and left the upper right there is a snap to pull white phenomenon1. The top of the mold clamping mechanism imbalance pull white case2. The intake plastic mouth is too small, the loss of pressure in the injection molding process, the head shrink wave phenomenon3. 1. snaps polished recommend changes to the existing top of the organization by restructuring the slider thimble4.2 pairs into the plastic mouth enlarge5. Early in the mold development requirements of the mold do mold flow analysis, the product of such an elongated ejection mechanism proposed to consider with the top block to achieve5.下长光亮条电镀时容易脱落，浇口易断裂请键入文字或网站地址，或者上传文档。取消Xi zhng gungling tio dind sh rngy tulu, jio ku y dunli源语言： 中文Under long bright bar when the plating off easily breakable gate电镀挂脚壁厚较薄，需要加强三处浇口处进行加强处理Plating Rack thin wall thickness, the need to strengthenThree to reinforce the gate processing1、在产品设计时要充分考虑电镀时的挂脚固定问题 2、挂具在设计时要考虑产品形状及挂脚尺寸，防止挂具和产品装配不匹配。 产品装配LOGO后焊接点不牢固，评估有脱落风险 请键入文字或网站地址，或者上传文档。取消1, Zi chnpn shj sh yo chngfn kol dind sh de gu jio gdng wnt 2, gu j zi shj sh yo kol chnpn xngzhung j gu jio chcn, fngzh gu j h chnpn zhungpi b ppi. Chnpn zhungpi LOGO hu hnji din b log, pngg yu tulu fngxin显示以下内容的翻译： 电镀挂架壁厚较薄,需要加强 三处浇口处进行加强处理 仍然翻译： 电镀挂脚壁厚较薄，需要加强三处浇口处进行加强处理1, in the product design should take full account of electroplating hanging foot problem fixed 2, linked to a product to be considered in the design of the shape and size hanging foot, hanging and product assembly to prevent a mismatch.LOGO product assembly after welding point is not solid, there are shedding risk assessment1、热熔机焊接焊头与标牌的四个热熔柱未对齐，使的热熔柱焊偏； 2、热熔温度过低，热熔时间短，使的四个热熔柱没有完全热熔。 1、热熔机焊接焊头与标牌的四个热熔柱对齐； 2、热熔温度由285增加到295，热熔时间由9.5S增加到11S； 产品装配LOGO后焊接点不牢固，评估有脱落风险 1, four hot melt machine hot melt column weld head and signs of misaligned so the heat stakes partial welding;2, the melt temperature is too low, melt time is short, so that the four heat stakes not completely melt.1, four heat stakes melt machine welding welding head is aligned with the label;2, melt temperature from 285 to 295 , melt time from 9.5S to 11S;LOGO product assembly after welding point is not solid, there are shedding risk assessment1.模具TO后，产品尺寸达到检具要求； 2.内部的材料性能符合要求； 3.KW45周左右到长春工厂进行首轮匹配测试； 4.超6分的扣分点不超过2个； 1.关键尺寸，匹配，符合要求； 2.内部短周期性能实验全部完成； 3.模具问题基本解决1. 内部的尺寸，材料，性能检测完成，并100%合格，OTS零件送样完成，尺寸，外观合格，1. Die TO, product size to the seizure of requirements;2. The interior of the material properties to meet the requirements;3.KW45 week about the first round match to Changchun factory testing;4. Super 6 points deduction point of not more than 2;1. The critical dimensions, match, meet the requirements;2. Internal short-cycle performance test completed;3. Die basically solved the problem1. The internal dimensions, materials, performance testing is completed, and 100 percent qualified, OTS parts to send samples to complete, size, appearance of complianceAUDIT扣分0分。 2. EMBP分数达到3分。1. EMBP达到目标分数:1分 AUDIT扣分0分； 2. 生产工艺达到PPAP要求。 批量质量目标 钳工研配 过程工序 检验 整模 检验 奥迪认可供应商 试模 检验关键产品特性及过程特性分析 0 points.2. EMBP score of 3 points.1. EMBP reach the target score: 0 points 1 point AUDIT;2. The production processes meet PPAP requirements.Batch quality objectivesFitter spottingProcess inspection processThe entire mold inspectionAudi approved vendorsTryout testKey product characteristics and process characteristics analysis材料性能进料检验徽标重量、尺寸模具型腔尺寸、注塑压力、温度、注射量外观不允许有缩印、银丝、熔接痕、缺料、划伤、浇口修剪不平等缺陷 烘料温度805,时间4h，符合成型工艺卡镀槽NiSO4、NiCl2、H3BO3的浓度、PH、温度、时间、电流密度产品可视表面无烧焦发黄，无明显的缩印,熔接线,划伤,纹路、麻点等外观不良电镀检验指导书焊接位置正确,焊接牢固，无热熔不到位、漏熔 胶带粘贴平整、无起翘，粘贴牢固，位置正确，无错贴或漏贴装配作业指导书Material PropertiesIQCLogo weight, size,Mold cavity dimensions, injection pressure, temperature, injection volumeAppearance does not allow microprinting, silver, weld marks, lack of material, scratches, defects in the gate trim inequalityDrying material temperature 80 5 , time 4h, in line with the molding process cardPlating tank NiSO4, NiCl2, H3BO3 concentration of, PH, temperature, time, current densityProduct visualization surface without scorched yellow, no obvious microprinting, bad weld lines, scratc