FORD电泳技术要求 翻译.doc

福特汽车公司工程材质规格说明材质名称 规格编号涂料，水性阳离子环氧电泳（初次蓄水） WSS-M64J40-A1添加物，水性阳离子环氧电泳，树脂 WSS-M64J40-A2添加物，水性阳离子环氧电泳，色素，黑色 WSS-M64J40-A3流程控制中所用添加剂 WSS-M64J40-A31. 范围以上说明所述材质是指热固化及水性阳离子环氧电泳及阴极沉淀工艺所用相关联的给水部件。2. 应用当初涂色体系中电沉积所运用的上述说明将为下部组件如框架、子框架及悬构件提供良好的耐腐蚀及粘附作用。该规格中的涂色组件一般不会在其顶部着色且必须在最低限度内有直接的紫外线照射。规格编号WSS-M64J40-A1:该底层涂料直接用于镀有磷酸锌的热或冷的轧钢上。虽然该说明的最初目的是为非/预着色钢制物、电镀锌或镀锌钢提供防腐保护，且该规格说明也可用于不同类别的预凃钢质物。规格编号WSS-M64J40-A2:该物质为用于产品电镀树脂的添加物。规格编号WSS-M64J40-A3:该物质是用于产品电镀色素的添加物。规格编号WSS-M64J40-A4:其为在电镀阶段可形成的在底部涂层的恰当但不完美的特性的补充物。该物质仅仅在供应商建议下的超滤液清洗或当对电镀槽内蒸发的挥发物间歇性操作时使用。日期行动 修改明细2012.12.05修改 修改章节内容3.5.1.1 更新及重新编号2000.10.26修改修改章节内容3.2,3.7,3.9,3.10及更新1999.09.02 施行3. 要求材质规格要求是用于材质的初始资格中。3.1产品材质的标准要求材料供应商及产品生产商必须要遵从“福特公司产品材质标准要求”（WSS-M99P1111-A）。3.2物料的可适用性产品供应商所用物料应与其他物料在技术变更是保持相适应，如密封性与粘附性，它们或影响到产品的性能及适用性。当预料到产品所用物料不相适用时供应商应以书面形式告知福特公司产品工程部的相关人员。3.3 composition 成分 3.3.1 Density, kg/L at 25 25 密度，公斤/升 (ASTM D 1475) The density of the materials defined by thes specifications shall be within +/- .05% of that shown on the Inistial Sample Report. 该规范定义的材料密度应该在次样品报告的+/- .05% 之内。3.3.2 Non-volatile, wt% 非挥发性，重量% (FLTM BI 102-01) The non-volatile content of the material types specified by these specifications shall match the values shown on the initial sample report within +/-1%. 该规范指定的材料类型的非挥发性内容应该要符合首次样品报告的价值，在+/-1% 之内。3.3.3 Weight Loss, max 重量丢失，最大值 (FLTM BI 120-15, after 20 minutes at 163+/-2 metal temperature bake cycel) 20分钟后在163 + / - 2金属温度烘烤周期 Initial Fill and Assembly Plant初始填充和装配厂 15.0% Electrocoat Tank Material 电泳槽的材料 3.3.4 Solvent Emissions, max 溶剂的排放，最大 （ASTM D 3960） 0.1 kg/L of wet paint 0.1公斤/ L湿漆 This requirement is as determinede yb the United States Enviromental Protection Agency Reference Method #24 but is only applicable to materials usde in the USA. 这个要求是由美国环境保护署的参考方法# 24确定但只适用于材料用于美国。3.4 Stabilty 稳定性3.4.1 Pumping Stability 泵的稳定性 （FLTM BI 120-04） After 21 days minimum agitation, the bath prepared from the initial fill or feed materials shall meet all requirements of the specification. 经过21天的最低搅拌，初始填充或饲料的材料准备的熔池应符合规范要求。 3.5 Preparation of test panels试验板的制备 Prepare panels per FLTM BI 120-01 with the exceptions noted below: 制备板根据FLTM BI 120-01，下面提到的例外The substrates used shall be as follows, (ref. para. 4.1):所使用的基材应如下，（参见4.1） Standard Steel Panel Hot Rolled Low Carbon Steel P&O (HRLC P&O) or as designated by the responsible Porduct Materials Engineering Department. 标准钢面板热轧低碳钢P&O（高分辨率液相色谱P&O）或由负责产品材料工程部门指定 The electrocoat bath temperature should be maintained at 27+/- 2 or as recommended by the supplier during the coating process. 电泳槽液的温度应保持在27 + / - 2或推荐的供应商在涂层过程。 All substrates shall be zinc phosphated and conform to the requirements of WSS-M3P1-D. 所有的基材应锌磷化和符合WSS-M3P1-D的要求.3.5.1 Paint Film Build 涂层厚度3.5.1.1 Thickness 厚度 0.020-0.025mm (FLTM BI 117-01) 3.5.2 Bake Requirements 烘烤要求Coatings shall meet the requirements of para. 3.5 when painted at the following bake times & temperutures.当涂料在以下烘烤时间和温度是，涂层要符合参数3.5的要求。Standard-Bake at paint suppliers recommended minimum bake time & temperature. 标准烘烤在涂料供应商推荐的最低的烘烤时间和温度。Undercure-Bake at 14 below paint suppliersrecommended minimum bake time & temperatuer. 欠固化烘烤在14 以下涂料供应商推荐的最低的烘烤时间和温度Overbake-Bake at 14 above paint suppliersrecommended minimum bake time & temperatuer 过度烘烤，在14以上 涂料供应商推荐的最低的烘烤时间和温度3.5.3 Aging 时效All panels shall be aged at room temperature for 72h prior to testing unles otherwise specified. 在测试前所有面板都要在室温下时效72小时，除非另有规定的除外。3.6 Appearance 外观3.6.1 Color 颜色 Black 黑色3.6.2 Gloss 光泽度 30 to 80 at 60 在60时，30至80 （FLTM BI 110-01）3.6.3 Leveling 均匀染色3.6.3.1 Smoothness 平滑The surface of the electrocoat primer shall be smooth without any structure and not more than a minimum of orange peel when applied and baked as requied in 3.5. 当应用参数要求在3.5时，电泳底漆的表面应该要平滑，没有任何结构或者不能超过最小值的橘皮。3.7 Resistance Properties 阻力特性3.7.1 Adhesion，max 粘附性，最大值 Grade 0 级别0 （FLTM BI 106-01, Method B） Prepare panels per para 3.5. There shall be no flaking, chipping of other evidence of film separation. 根据参数3.5准备面板。不得有剥落，剥落的膜分离其他证据。3.7.2 Stone Chip Resistance, max 石削电阻，最大值。（SAE J400 or FLTM BI 157-04） SAE J400 4B FLTM BI 157-04 Rating 2 等级2 Prepare panels according to para 3.5. Chipping shall not exceed above limit. 根据参数3.5 准备面板。 石削不应超过限值。 3.7.3 Salt Spray, min 盐雾，最少 960h 960小时 （FLTM BI 103-01） Panels prepared according to para 3.5 shall exhibit no rusting or loss of adhesion more than 3 mm from a line scribed to bare metal. 根据参数3.5准备的面板具有不生锈或附着力损失超过3毫米的线划线赤裸的金属。3.7.4 Resistance to Scab Corrosion 抗斑腐蚀 (FLTM BI 123-01, 50 test cycles 50个测试周期) Standard steel panels (ref. to para. 4.1.1) prepared according to para. 3.5, shall be scribed to the base metal. After exposure there shall be no blistering, rusting or loss of adhesion more than 3mm from the scribe line. 根据参数3.5准备的标准钢面板（参考参数4.1.1）应该是划线的基本金属。曝光后，不得有起泡，生锈或失去附着力大于3毫米的划线。 3.7.5 Adhesion/Water Immersion Test, max 粘附/水浸泡试验，最大 0mm (FLTM BI 104-04) Prepare panels according to para 3.7. Test for the loss of adhesion after the panels have been immersed in a deionized water bath maintained at 49+/- 2 for 120h. Blistering of the paint film is not permitted. 根据参数3.7准备面板。测试面板在浸泡49+/- 2的去离子水池中120小时后附着力的损失。漆膜的起泡是不允许的。3.7.6.1 Condensing humidity test, 24h冷凝湿度试验,24小时（ASTM D 2247） No blistering 不起泡3.7.6.2 Adhesion 粘附力（FLTM BI 106-01, Method B）Adhesion shall be preformed 24h after test 3.7.6.1 粘附力应在3.7.6.1测试后预留24小时3.7.7 Resistance to Edge Corrosion, max耐边缘腐蚀,最大值 （FLTM BI 127-01-168 H） less than 5 少于53.7.8 Thermal Shock Resistance 抗热震性。 （FLTM BI 107-05）No loss of adhesion or blistering 没有粘附力的损失或者起泡3.7.9 Heat Resistance 抗热性Coat panels to the minimum film build per 3.5.1. Place panel into a room temperature circulating air oven and heat to 204. Soak panels for 48h and quench in ice water. Salt spray per 3.7.3 for 960h. Panels must meet the same requirements as shown on 3.7.3. 涂层板的最小膜厚根据3.5.1。将面板进入一个房间温度循环空气烘箱中，加热到204。泡板48小时和并马上放入冰水冷却。根据3.7.3盐雾960小时。面板必须符合3.7.3的要求。3.7.10 Hardnes，min 硬度，最小 2H 2小时 （FLTM BI 151-01）3.8 Throwing power匀镀能力3.8.1 Prepartion of Throw Power Panels 匀镀板准备Throw power panels shall be prepared as per above test method with the following exceptions: The substrates used shall be standard steel panels but unscribed (see para 4.1). The surface condition of the substrates are designated in para 3.8.2. 电镀板根据上述测试方法准备除以下的例外：所使用的基材应标准钢面板但不能划线（件参数4.1）。表面表明情况根据参数3.8.2指定的。All substrates which are required to be phosphated, shall be zinc phosphated per WSS-M3P1-D prior to painting. The oiled substrates shall be prepared as follows: The oil solution shall be a mixture of 5% by volume of ASTM Oil #1 (see ASTM D 471) in toluene. Pour the oil mixture on the test panels and hand in a vertical positon to dry for 24h before applying the electrocoat. 所有的基板所需的磷酸化，上色前应根据wss-m3p1-d锌磷化的。涂油的面板根据以下准备：油液应是根据ASTM 油#1 的条款（见 ASTM D 471）的量的5%的甲苯混合液。应用电泳前将油的混合物倒在测试面板和扶在垂直位置干燥前24h The voltage usde to prepare throw power panels shall be the same voltage required to obtain a 20 micrometer electrocoat paint film thickness on a standard phosphated test panel prepared per FLTM BI 120-01. Bake the electrocoat primed panels 20 minutes at 163 metal temperature. Electrocoat painted test panels shall be exposed to salt spray per FLTM BI 103-01 for the test periods designated in para 3.8.2. Panel edges shall be sealed and the uncoated end placed downwards in the salt spray cabinet. 根据FLTM BI 120-01规则，电压正准备把电源板应相同的电压需要获得20微米的电泳漆膜厚度的标准试验板的制备磷酸化。烘烤电泳底漆板20分钟在163金属温度。电泳漆试验板应根据FLTM BI 103-01规定暴露在根据参数3.8.2指定的盐雾测试。面板的边缘必须密封和未端朝下放置在盐雾柜。3.8.2 Throw Power Requirements 匀镀要求The minimum requirements and specified test periods for the defined substrates, are indicated below: 最低要求和规定的试验周期为定义的基板，如下所示Salt Spray Substrate 盐雾基板 mm of protection befoeSurface condition表面情况 and after salt spray盐雾前后的保护 Hours Before AfterStandard Panel- Phosphated 240 200 180 Standard Panel- Clean 240 170 130 Standard Panel- Oiled 120 170 60 There shall be no blistering, red rusting or corrosion greater than the minimum requirements, measured from the electrocoated end of the electrocoated test panel when salt spray tested per FLTM BI 103-01. 不得有起泡，红色生锈或腐蚀超过最低要求，从电镀的电镀试验板时根据FLTM BI 103-01.盐雾测试。3.9 Quality 质量Must be adaptable for application in accordance with appropriate Ford Motor Company Process Specifications. When applied in this manner, it shall bake out to a pres