FA批准程序.doc

MWI 01新材料认证程序 New material approved procedure 版本：H 日期：14-Aug-2012 第9 / 9页新材料认证程序NEW MATERIALS APPROVED PROCEDURE编写/Author：批准/approval：批准/approval：批准/approval： 颁发日期/Release date：DOCUMENT REVISION RECORD文件修订记录All pages reflect the current revision level. 所有页面均反映当前版本号。版本号DCR 编号日期修订人Revised people部门Revised dep.修订详情AN/A02-MAYARTHURQACreated.B01510-SEP-02ARTHUR SUQAAdding FA label, Cancel mark” NO. SA” in FA require formC09306-JAN-04ALYSSA GUQAAdd responsibility and executionModify form 071-003 and FA LabelD14327-SEP-04ALYSSA GUQAAdd Form 141-01E1579-DEC-04ALYSSA GUQA1. Add item 3.5 ,2. Add item 5.4.2, 3. Add item 5.4.34. Modify the form 141F25524-JAN-07ALYSSA GUQAModify item 6.1G33513-JAN-2009ALYSSA GUQA1. Add item 5.3.3 and 6.6 Engineering samples2. Modify item 2 3. Add the flow chartH41927-JULY-2012LEO ZOUQA1、 Modify Purpose. Scope. 2、 Modify item 5, 5.2, 5.3, 3、 Modify item 5.5.1.2, 5.5.1.34、 Modify Item 6, Delete 6.65、 Modify flow chart:1. 目的/Purpose 为FA的检验建立流程及职责分配，同时为供应商样品建立评审、分析及记录保持的政策方针。To establish the procedure and responsibilities for first article. To establish a policy for review, analysis, and record retention of first articles supplied from Mitec suppliers.2. 范围/Scope采购，工程，供应商质量，质量工程，结构管理，承包制造商及材料供应商都与该首样检验程序相关。Purchasing, Engineering, Supplier Quality, Quality Engineering, Configuration Management, Contract Manufacturers and the material supplier are involved with the first article inspection process. 3. 名词解释/Terms explanation3.1 FA 首样 First article inspection3.2 IQA 来料质量控制 Incoming Quality Assurance3.3 SQE 供应商质量工程师 Supplier Quality Engineer3.4 AVL 批准的供应商清单 Approved Vendor List 3.5 FA Team 首样小组 First Article Team (FA Team小组成员由质量部、生产部、采购、工程部组成/FA team include Quality dept., Production dept., supply chain and R&D dept.) 3.6 DCC 文控 3.7 R&D dept. 研发部 4. 参考文件/Reference document4.1 MSP22 采购程序 Purchasing procedure4.2 MSP13 记录控制程序 Records control procedure5. 职责/Responsibility5.1 SQE的职责SQE responsible SQE作为FA协调者，有如下职责：SQE: FA Coordinator, who is responsible to:5.1.1 SQE负责整个FA流程的推动。SQE is responsible for driving the execution of the FA procedure5.1.2 FA的结果反馈给供应商 Feedback FA results to supplier.5.1.3 指导供应商完成FA的纠正预防措施 Guide Supplier to perform corrective/preventive actions for this time FA.5.1.4 FA完成后的批准Final approval of FA 5.2 FA技术员/FA Technician5.2.1 按FA请求单和图纸完成检验 Performs the inspection according to the FA request 5.2.2 保留FA记录，结论输入FA数据库。. Keep FA record and put into FA Database.5.3 采购/Purchasing: 5.3.1 把规格和图纸提供给供应商进行跟催。 Send specifications and drawings to supplier;5.3.2 填写FA申请单、并附上相关的供应商FA文件给SQE Complete FA request form and provide supplier FA package to SQE. 5.3.3 FA流程结束后，根据FA结果进行后续PO执行。Executing released PO according to the FA results.5.4 生产部:/Production:5.4.1 生产部支持FA的组装和测试 Product Department support assembly and testing for FA.5.4.2 在FA 过程中出现不能组装或测试失效等原因必须及时通知质量部门。If assembly and testing FA fail at FA process it should be inform to QA dept.5.4.3 FA试制通过，需在FA时间表上签名并将表单交给SQE 或质量部人员，FA完成。If FA trial-manufacture passed, relevant person should fill in FA schedule and feedback to SQE or QA personal, FA complete.5.5 研发部/ Research and Development5.5.1 研发部支持FA包括: R & D support the FA. Including:5.5.1.1 FA过程说明 FA process define5.5.1.2 NPI导入时的小批量验证 Support trial-produce when NPI stage5.5.1.3 FA测试结果分析和失效排除FA test result analysis and failure debug 5.5.1.4 FA完成后的批准 Final approval of FA6. 内容/ content6.1 下列情况必须执行FA批准流程 FA is required when:6.1.1 更换供应商 Changing supplier.6.1.2 新部件导入 NPI6.1.3 工程变更要求 ECN request Change6.1.4 供应商有如下变动：Supplier change include:原材料 Raw material工艺流程，包括表面处理流程 any product-related process including surface treatment Process 分供方 Sub-contractor厂址变迁 Factory location新生产线 New production line新模具/夹具 New tooling/fixture6.2 FA首样交付要求6.2.1 FA Quantity 首样数量至少能组成5件同类型的成品，但不局限与此 The sample quantity need be satisfied for 5 sets FG, but not limited.6.2.2 Packaging 包装:必须用特殊的包装以便同其它货物相区分，且需确保样本在运输过程中不会被损坏，Should be delivered in separate packaging apart from other shipments, and should ensure the samples can not be damaged in transportation.6.2.3 Marked 标识:外包装上须注明“首样,供应商,产品名称,产品型号,图号,图纸版本号 ,数量,日期”。Package to be marked with “Initial Sample, Supplier, Part name, Part number, Drawing number, Drawing revision, Quantity, Delivery date”6.2.4 Documents 文件:供应商在递送首样的同时要递送相关文件: Supplier submit first article following with other required FA documents:6.2.4.1 编号图纸 supplier drawing marked with numbers6.2.4.2 5片产品100% 尺寸测量报告Full Dimension Inspection Report (5pcs)6.2.4.3 原材料成分检测报告 Material certification6.2.4.4 表面处理报告 Surface Treatment Report6.2.4.5 SGS 报告 SGS Report6.2.4.6 过程控制计划 Process control Plan6.2.4.7 SQE需要的其它报告 other report required by SQE6.3 SQE根据下列情况将FA信息 登记注册 SQE register FA information to FA tracking summary according to:6.3.1 研发的小批量试制计划表small-batch trial run schedule6.3.2 工程ECN变更通知 ECN 6.3.3 更换供应商以及其它情况由采购递交FA申请 buyer should submit FA request for supplier change and other situation6.4 FA流程FA process6.4.1 贴内部FA跟踪标签 Paste internal FA tracking label6.4.2 评估供应商报告 evaluate supplier FA package6.4.3 外观检验 Visual inspection6.4.4 全尺寸检验，包括表面处理检测 Full dimension inspection, include surface treatment inspection6.4.5 除NPI新物料，生产进行组装测试，工程全程跟踪， production group need complete the whole assembly and testing process except NPI new material qualification, engineering need follow the whole test.6.4.6 NPI新物料由工程进行小批量验证 Engineering should complete the whole assembly and testing process for NPI new material qualification6.4.7 工程人员必需分析FA的测试结果，并书面给出结论 Engineering is required to analysis FA test result and give conclusion.6.4.8 SQE和小组成员在FA出现问题时提出是否终止FA的决定SQE should work with team members when problems found during FA process and make final decision if stop FA building.6.4.9 当所有检验和测试都符合MT技术规范时，由工程和SQE书面签署FA批准报告，并由SQE通知供应商FA approval report should be signed by Engineering and SQE, SQE inform supplier for FA approval.6.5 FA的不批准/For FA rejection6.5.1 SQE应及时把FA失败的原因通知给供应商，与供应商完成纠正/改进措施。SQE should inform supplier for any FA Failure in time and work with Supplier to perform corrective/improvement action(s).6.5.2 供应商的纠正/改进措施被认可后，SQE必需与采购确定第二次送样的时间 SQE is required to work with purchaser and define re-FA schedule after the supplier issue was cleaned. 记录及附件/Records and attached files 附件一：FORM 071:“FA请求及批准单” File1, FORM 071: “FA request and approval form” 附件二: Form 141 FA进度表 / Form 141 FA Schedule 附件三 :FA 标签/FA Label FA标签 Material FA Start Date: End Date:Part Name:Part No:Defect Description:6. New material flow chart: 新材料认证流程图：编号图纸 Drawing No.5片产品100% 尺寸测量报告 5 Pcs of 100% Full Dimension Inspection Report原材料成分检测报告 Material certification表面处理报告 Surface Treatment Information Report SGS 报告 SGS Report过程控制计划 Process control Plan 研发部 R&D Chain采购部 Supply 表单 Form生产部Production工程部 Engineering 质量部 QA Material新材料 NewFA 请求 FA requisitionForm: 071R&D Enter设计部 导入RequisitionFAFA 申请接收检验报告 Receiving inspectio