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Cimatron 后置处理技术* DEMO 3 axes Post Processor for FANUC *表示为注释文本,将不起作用* CIMATRON90 VER 9.0* Last update : 23-FEB-1998* define private variables: *定义后置处理中需要用到的变量类型,通常不修改FORMAT (SEQUENCING) Seq SubSeq CNTRL_NUM NURBS_DEG count firstdeg ;FORMAT (TOOL) CutterComp FirstTool LastTool ;FORMAT (COORDINATES) Xold Yold Zold DXcenter DYcenter DZcenter ;FORMAT (COORDINATES) Zinit Clear Depth CNTRL_X CNTRL_YCNTRL_Z KNOT_ ;FORMAT (COORDINATES) Xhome Yhome Zhome ;FORMAT (COORDINATES) XfirstOrigin YfirstOrigin ZfirstOrigin ;FORMAT (USER_1) CurrSubNum ;FORMAT (coordinates) ORIGOLDI ORIGOLDJ ORIGOLDK ;* define private flags:FORMAT (USER_2)FlagSub FlagSeq FlagSpin;FORMAT (USER_2)FirstOriginChange FlagError Flagrotmac;* define private constants:FORMAT (USER_2) YES NO ;* change the format of existing variables:FORMAT (USER_1) SUB_NUMBER ;*INTERACTION (USER_1) MAIN-PROGRAM-NUMBERMainNum = 100 ;INTERACTION (TOOL) DIACOMP=TOOL+ DiaComp= 50 ;INTERACTION (USER_1) TOOL-CHANGE-PROGRAMChangeTool = 8000 ;INTERACTION (CHARACTER) SEQUENCING NumYN= N ;INTERACTION (SEQUENCING) SEQUENC-START SeqStart= 10 ;INTERACTION (SEQUENCING) SEQUENC-INCR. SeqIncr= 10 ;INTERACTION (CHARACTER) SUBROUTINES Sub= Y ;INTERACTION (USER_1) SUB-PROGRAM-NUMBERStartSubNum = 1000 ;* INTERACTION 为交互内容,可以输入,即在后置处理对话框中出现的内容可以试着将里面的文字变为中文*NON_MODAL ALL_VAR; * MODAL 定义变量是否为模态,像 X_CURPOS 这种坐标位置当然是随时都在变化的MODAL X_CURPOS Y_CURPOS Z_CURPOS ;MODAL LIN_MOV CIRC_MOV MCH_FEED SPIN_SPEED SPIN_DIRMCH_COOL MCH_DWELL;MODAL CUTCOM_ON CUTCOM_OFF ;MODAL CYC_DEPTH CYC_PECK CYC_DWELL CYC_RETRCYC_CLEAR Depth Clear NURBS_MOV;IDENTICAL X_CURPOS X_ENDPT ;IDENTICAL Y_CURPOS Y_ENDPT ;* 每输出一行程序之前,调用一个新的值,即保持侦测状态* *NEW_LINE_IS $ ; * $ 为换行指令,这一段内容制定程序是如何换行的IF_SET (FlagSeq _EQ_ NO)$使用 IF.ELSE 语句判断,OUTPUT 表示输出OUTPUT J ;ELSEIF_SET (FlagSub _EQ_ NO)OUTPUT J N Seq ;Seq = Seq + SeqIncr ;ELSEOUTPUT J N SubSeq ;SubSeq = SubSeq + SeqIncr ;END_IF ;END_IF ;*BEGINNING OF TAPE:程序头的指定YES = 1 ;NO = 0 ;Seq = SeqStart ;FlagSeq = NO ;FlagSub = NO ;IF_SET (NumYN _EQ_ y) FlagSeq = YES ; END_IF ;IF_SET (NumYN _EQ_ Y) FlagSeq = YES ; END_IF ;IF_SET (Sub_EQ_ y) Sub= Y ; END_IF ;IF_SET (Sub _EQ_ Y)SET_OFF NO_SUBROUT ;ELSESET_ON NO_SUBROUT ;END_IF ;*-Unit matrix (MUST be input in this order !) 指定 XYZ 轴的方向,绝对不能改ROT_MAT1 = 1.0 ; ROT_MAT2 = 0.0 ; ROT_MAT3 = 0.0 ;ROT_MAT4 = 0.0 ; ROT_MAT5 = 1.0 ; ROT_MAT6 = 0.0 ;ROT_MAT7 = 0.0 ; ROT_MAT8 = 0.0 ; ROT_MAT9 = 1.0 ;*-shift all data according to the MCHINE ZERO indicated by the* user in the POSTPR interaction 如果指定为对刀点相对于编程原点偏移,设置坐标值如何转换TRANS_MATX = 0 - X_MACH ;TRANS_MATY = 0 - Y_MACH ;TRANS_MATZ = 0 - Z_MACH ;*-shift the HOME according to the MCHINE ZERO indicated by the* user in the POSTPR interactionXhome = X_HOME - X_MACH ;Yhome = Y_HOME - Y_MACH ;Zhome = Z_HOME - Z_MACH ;*-tool location is HOME 刀具原点Xold = X_HOME ;Yold = Y_HOME ;Zold = Z_HOME ;*-For 1st ORIGIN CHANGEFirstOriginChange = YES ;MCH_FEED= 9999 ;*-outputIF_SET (FlagSeq _EQ_ YES ) 换行后输出子程序号OUTPUT % J O MainNum ;ELSEOUTPUT % J O MainNum ;END_IF ;*-For the first origin changeORIGOLDI=0 ; ORIGOLDJ=0 ; ORIGOLDK=1 ;flagrotmac = no ;BEGINNING OF PROC:程序开始段KEEP PROC_NAME ;SET_ON MCH_COOL ;FlagSub = NO ;SubSeq = SeqStart ;END OF TAPE: 使用完一把刀具后IF_SET (FirstTool _NE_ LastTool)OUTPUT $ T NEXT_TOOL M98 P ChangeTool;END_IF ;OUTPUT $ M30 ;END OF FILE: 程序结束符IF_SET (FlagSeq _EQ_ YES )OUTPUT J % ;ELSEOUTPUT J % ;END_IF ;*FEED:KEEP MCH_FEED ; 如果 F 值没有改变,则此行程序不输出 F。后面为主轴转速、冷却液、刀补等SPIN:KEEP SPIN_SPEED ;COOLANT:KEEP MCH_COOL ;DWELL:KEEP MCH_DWELL ;CUTTER COMPENSATION:KEEP CUTCOM_ON ;CUTTER COMPENSATION: COFF:KEEP CUTCOM_OFF ;*TOOL CHANGE: FIRST:SET_ON SPIN_SPEED SPIN_DIR ;*-save first tool number 保存刀具号FirstTool = CURR_TOOL ;LastTool = CURR_TOOL ;*-tool cutter compensation register number 保存刀补号CutterComp = CURR_TOOL + DiaComp ;*-assuming 1st tool is in the spindle, there is no need* for tool change) 输出了 T01,如果没有换刀功能,删除后面几行OUTPUT $ T CURR_TOOL ;*-more then one tool in this run of the Post ProcessorIF_SET (NEXT_TOOL _NE_ CURR_TOOL)OUTPUT $ T NEXT_TOOL ;END_IF ;*-standard tool change commands. (assuming 1st tool is in* 程序头的标准语名,如果要增加 G54 等指令,可直接输入到这一位置OUTPUT $ G90 G80 G00 G17 G40 M23 ;OUTPUT $ G43 H CURR_TOOL Z Zhome S SPIN_SPEED SPIN_DIR ;产生类似于 G43 H1 Z50 S300 M3 的一行代码TOOL CHANGE:加工过程中的换刀SET_ON SPIN_SPEED SPIN_DIR ;*-tool cutter compensation register numberCutterComp = CURR_TOOL + DiaComp ;*-tool change command (by using an internal tool change* subroutine)OUTPUT $ T CURR_TOOL M98 P ChangeTool ;OUTPUT $ T NEXT_TOOL ;*-standard tool change commands. (assuming 1st tool is inOUTPUT $ G90 G80 G00 G17 G40 M23 ;OUTPUT $ G43 H CURR_TOOL Z Zhome S SPIN_SPEED SPIN_DIR ;TOOL CHANGE: LAST: 最后换刀SET_ON SPIN_SPEED SPIN_DIR ;*-save last tool numberLastTool = CURR_TOOL ;*-tool cutter compensation register numberCutterComp = CURR_TOOL + DiaComp ;OUTPUT $ T CURR_TOOL M98 P ChangeTool ;*-the last tool is the same as the first toolIF_SET (NEXT_TOOL _NE_ CURR_TOOL)OUTPUT $ T NEXT_TOOL ;END_IF ;*-standard tool change commands. (assuming 1st tool is inOUTPUT $ G90 G80 G00 G17 G40 M23 ;OUTPUT $ G43 H CURR_TOOL Z Zhome S SPIN_SPEED SPIN_DIR ;*LINEAR MOTION: FAST:G00 的输出格式FlagSpin = NO ;IF_SET (SPIN_SPEED) FlagSpin = YES ; END_IF ;IF_SET (SPIN_DIR) FlagSpin = YES ; END_IF ;IF_SET (FlagSpin _EQ_ YES)SET_ON SPIN_SPEED SPIN_DIR ;OUTPUT $ S SPIN_SPEED SPIN_DIR ;END_IF ;OUTPUT $ ;IF_SET (LIN_MOV) OUTPUT LIN_MOV ; END_IF ;IF_SET (X_CURPOS) OUTPUT X X_CURPOS ; END_IF ;IF_SET (Y_CURPOS) OUTPUT Y Y_CURPOS ; END_IF ;IF_SET (Z_CURPOS) OUTPUT Z Z_CURPOS ; END_IF ;IF_SET (MCH_COOL) OUTPUT MCH_COOL ; END_IF ;SET_ON CIRC_MOV NURBS_MOV ;Xold = X_CURPOS ;Yold = Y_CURPOS ;Zold = Z_CURPOS ;LINEAR MOTION: G01 的输出格式FlagSpin = NO ;IF_SET (SPIN_SPEED) FlagSpin = YES ; END_IF ;IF_SET (SPIN_DIR) FlagSpin = YES ; END_IF ;IF_SET (FlagSpin _EQ_ YES)SET_ON SPIN_SPEED SPIN_DIR ;OUTPUT $ S SPIN_SPEED SPIN_DIR ;END_IF ;OUTPUT $ ;IF_SET (LIN_MOV) OUTPUT LIN_MOV ; END_IF ;IF_SET (CUTCOM_ON) OUTPUT CUTCOM_ON D CutterComp ;END_IF ;IF_SET (CUTCOM_OFF) OUTPUT CUTCOM_OFF ; END_IF ;IF_SET (X_CURPOS) OUTPUT X X_CURPOSIF_SET (Y_CURPOS) OUTPUT Y Y_CURPOSIF_SET (Z_CURPOS) OUTPUT Z Z_CURPOSIF_SET (MCH_FEED) OUTPUT F MCH_FEEDIF_SET (MCH_COOL) OUTPUT MCH_COOL; END_IF ; END_IF ; END_IF ; END_IF ; END_IF ;SET_ON CIRC_MOV NURBS_MOV;Xold = X_CURPOS ;Yold = Y_CURPOS ;Zold = Z_CURPOS ;*CIRCULAR MOTION:圆弧运动的输出格式FlagSpin = NO ;IF_SET (SPIN_SPEED) FlagSpin = YES ; END_IF ;IF_SET (SPIN_DIR) FlagSpin = YES ; END_IF ;IF_SET (FlagSpin _EQ_ YES)SET_ON SPIN_SPEED SPIN_DIR ;OUTPUT $ S SPIN_SPEED SPIN_DIR ;END_IF ;DXcenter = X_CENTER - Xold ;DYcenter = Y_CENTER - Yold ;DZcenter = Z_CENTER - Zold ;OUTPUT $ ;IF_SET (CIRC_MOV) OUTPUT CIRC_MOV ; END_IF ;IF_SET (X_CURPOS) OUTPUT X X_ENDPT ; END_IF ;IF_SET (Y_CURPOS) OUTPUT Y Y_ENDPT ; END_IF ;IF_SET (Z_CURPOS) OUTPUT Z Z_ENDPT ; END_IF ;IF_SET (DXcenter _NE_ 0.0) OUTPUT I DXcenter ; END_IF ;IF_SET (DYcenter _NE_ 0.0) OUTPUT J DYcenter ; END_IF ;IF_SET (DZcenter _NE_ 0.0) OUTPUT K DZcenter ; END_IF ;IF_SET (MCH_FEED) OUTPUT F MCH_FEED ; END_IF ;IF_SET (MCH_COOL) OUTPUT MCH_COOL ; END_IF ;SET_ON LIN_MOV NURBS_MOV ;Xold = X_CURPOS ;Yold = Y_CURPOS ;Zold = Z_CURPOS ;*NURBS MOTION: START:OUTPUT $ NURBS_MOV P NURBS_DEG ;count = 0;first = 1;SET_ON MCH_FEED;NURBS MOTION:IF_SET (first _EQ_ 1)OUTPUT K KNOT_ X CNTRL_X Y CNTRL_Y Z CNTRL_Z FMCH_FEED;END_IF;IF_SET (first _EQ_ 0)OUTPUT $ K KNOT_ X CNTRL_X Y CNTRL_Y Z CNTRL_Z;END_IF;first = 0;NURBS MOTION: END:deg = NURBS_DEG ;REPEATcount = count + 1 ;OUTPUT $ K KNOT_ ;UNTIL (count _EQ_ deg) ;SET_ON LIN_MOV CIRC_MOV MCH_FEED;*INSERT WITH:OUTPUT $ INS_STR ;INSERT WITHOUT:OUTPUT J INS_STR ;MESSAGE:OUTPUT $ ( MESS_STR ) ;*CYCLE: ON:钻孔循环的输出格式FlagSpin = NO ;IF_SET (SPIN_SPEED) FlagSpin = YES ; END_IF ;IF_SET (SPIN_DIR) FlagSpin = YES ; END_IF ;IF_SET (FlagSpin _EQ_ YES)SET_ON SPIN_SPEED SPIN_DIR ;OUTPUT $ S SPIN_SPEED SPIN_DIR ;END_IF ;SET_ON X_CURPOS Y_CURPOS Z_CURPOS ;SET_ON CYC_DEPTH CYC_RETR CYC_CLEARMCH_COOL ;SET_ON Zinit Depth Clear ;Zinit = Z_CURPOS + CYC_DZINIT ;Depth = Z_CURPOS - CYC_DEPTH ;Clear = Z_CURPOS + CYC_CLEAR ;IF_SET (Zold _LT_ Zinit)OUTPUT $ Z Zinit ;MCH_FEEDELSEOUTPUT $ Z Zold ;END_IF ;OUTPUT $ ;OUTPUT CYC_RETR ;OUTPUT CYC_CODE ;OUTPUT X X_CURPOS ;OUTPUT Y Y_CURPOS ;OUTPUT Z Depth ;OUTPUT R Clear ;IF_SET (CYC_PECK) OUTPUT Q CYC_PECK ; END_IF ;IF_SET (CYC_DWELL) OUTPUT P CYC_DWELL ; END_IF ;IF_SET (CYC_XSHFT) OUTPUT I CYC_XSHFT ; END_IF ;IF_SET (CYC_YSHFT) OUTPUT J CYC_YSHFT ; END_IF ;OUTPUT F MCH_FEED ;OUTPUT MCH_COOL ;SET_ON LIN_MOV CIRC_MOV ;SET_OFF CYC_DEPTH CYC_CLEAR;Xold = X_CURPOS ;Yold = Y_CURPOS ;Zold = Z_CURPOS ;CYCLE:Depth = Z_CURPOS - CYC_DEPTH ;Clear = Z_CURPOS + CYC_CLEAR ;OUTPUT $ ;IF_SET (CYC_RETR) OUTPUT CYC_RETR ; END_IF ;IF_SET (X_CURPOS) OUTPUT X X_CURPOS ; END_IF ;IF_SET (Y_CURPOS) OUTPUT Y Y_CURPOS ; END_IF ;IF_SET (Depth) OUTPUT Z Depth ; END_IF ;IF_SET (Clear) OUTPUT R Clear ; END_IF ;IF_SET (CYC_PECK) OUTPUT Q CYC_PECK ; END_IF ;IF_SET (CYC_DWELL) OUTPUT P CYC_DWELL ; END_IF ;IF_SET (CYC_XSHFT) OUTPUT I CYC_XSHFT ; END_IF ;IF_SET (CYC_YSHFT) OUTPUT J CYC_YSHFT ; END_IF ;IF_SET (SPIN_SPEED) OUTPUT S SPIN_SPEED ; END_IF ;IF_SET (SPIN_DIR) OUTPUT SPIN_DIR ; END_IF ;IF_SET (MCH_FEED) OUTPUT F MCH_FEED ; END_IF ;IF_SET (MCH_COOL) OUTPUT MCH_COOL ; END_IF ;SET_ON LIN_MOV CIRC_MOV ;SET_OFF CYC_DEPTH CYC_CLEAR;Xold = X_CURPOS ;Yold = Y_CURPOS ;Zold = Z_CURPOS ;CYCLE: OFF:OUTPUT $ G80 Z Zinit ;SET_ON LIN_MOV CIRC_MOV ;Zold = Zinit ;*ORIGIN CHANGE:如果有多个编程原点,将进行坐标位置的转换*-Save the first origin data for later useIF_SET (FirstOriginChange _EQ_ YES )XfirstOrigin = X_ORIGIN ;YfirstOrigin = Y_ORIGIN ;ZfirstOrigin = Z_ORIGIN ;FirstOriginChange = NO ;END_IF ;*.distance between the rotation center and the ORIGINTRANS_MATX = X_ORIGIN - XfirstOrigin - X_MACH ;TRANS_MATY = Y_ORIGIN - YfirstOrigin - Y_MACH ;TRANS_MATZ = Z_ORIGIN - ZfirstOrigin - Z_MACH ;*.check for change in orientation ( 4,5 axis positioining )坐标轴原点检测,超过 3 轴将输出一些报错信息FlagError = NO ;Flagrotmac = no ;IF_SET ( I_ORIGIN _NE_ ORIGOLDI ) FLAGROTMAC = YES ; END_IF ;IF_SET ( J_ORIGIN _NE_ ORIGOLDJ ) FLAGROTMAC = YES ; END_IF ;IF_SET ( K_ORIGIN _NE_ ORIGOLDK ) FLAGROTMAC = YES ; END_IF ;IF_SET ( FLAGROTMAC _EQ_ YES )FlagError= YES ; END_IF ;IF_SET (FlagError _EQ_ YES)PRINT J Error: ucs rotation was found in: ;PRINT J TP= TP_NAME PROC= PROC_NUM (PROC_NAME ) ;PRINT J Error: Cannot post ucs rotaion toolpaths ;OUTPUT J M00 (Error: ucs rotation was found) ;OUTPUT J M00 (TP= TP_NAME PROC= PROC_NUM - PROC_NAME ) ;END_IF ;ORIGOLDI = I_ORIGIN ;ORIGOLDJ = J_ORIGIN ;ORIGOLDK = K_ORIGIN ;*AXISCHANGE:FlagError = NO ;IF_SET (AXIS_NUM _GT_ 3) FlagError = YES ; END_IF ;IF_SET (FlagError _EQ_ YES)PRINT J Error: 4/5 axes motion was found in: ;PRINT J TP= TP_NAME PROC= PROC_NUM (PROC_NAME ) ;PRINT J Error: Cannot post 5 axes toolpaths ;OUTPUT J M00 (Error: 4/5 axes motion was found) ;OUTPUT J M00 (TP= TP_NAME PROC= PROC_NUM - PROC_NAME ) ;END_IF ;*SUBROUTINE CALL:子程序调用CurrSubNum = SUB_NUMBER + StartSubNum ;OUTPUT $ M98 P CurrSubNum ;BEGINNIN
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