ERP系统标准流程图.doc

Manipulator is now used as a industrial robots in use, the control objectives often appear often in industrial automation. Industrial automation technology has gradually matured, as mature a technology line has been rapid development in industrial automation as a separate subject. Manipulator application began to filter into welding, logistics, mechanical processing, and other industries. Especially at high or very low temperatures, full of poisonous gases, high radiation case, robot in similar circumstances showed great use also brings great convenience to the staff. Precisely because of this robot to get peoples attention began to be a high degree of development. Labor rates, working conditions, labor intensive aspects of promoting development. Both at home and abroad to develop the PLC (programmable logic controller) is in various special circumstances and under special conditions set for mechanical devices. Now turned on the development of the microelectronics automatic control technology and the rapid development of the trains, the success of PLC hardware software and simulation control win big and successful development, now continues to develop as a factory automation standards. Because robots are good development of the technology makes a good optimization of productive capital, and robot shows this unique advantages, such as: has good compatibility, wide availability, hardware is complete, and programming that can be mastered in a short time, so in the context of industrial PLC applications became ubiquitous. Manipulator in many developed country agriculture and industry has been applied, such as the use of mechanical harvesting large areas of farmland, repeated operations on the high-speed line that uses a robotic arm, and so on. Today, the high level of automation combined with restrictions on the manipulator development level is slightly lower than the international. The design is mainly arm welding machine by PLC Automation control. This of design let designers on in school by learn of has a must of consolidation, understand has some usually didnt opportunities awareness in world range within some leading level of knowledge has has must awareness, hope designers can in yihou of design in the can success of using in this design in the proceeds of experience 1.2 manipulator in both at home and abroad of research profile automation mechanical arm research began Yu 20th century medium-term, after years with with computer and automation technology of development, Makes mechanical arm on the Grand stage of industrial automation and shine, gradually became an industrial evaluation standards, and its importance can be seen. Now original robotic arm spent most of mass production and use on the production line, which is programmed robotic arm. As the first generation of manipulator position control systems main features, although not back several generations that can detect the external environment, but can still successfully complete like welding, painting, delivery as well as for materials simple movements. Second generation mechanical arms are equipped with sensors and manipulators have the environment there is a certain amount of sense, when the mechanical arm is to use the program as a basis. Difference is that the robot begand汇利斯通信息科技有限公司汇利斯通信息技术有限公司1.销售管理系统 2.PMC管理系统 3.工程技术管理系统 4.采购管理系统5.生产制造管理系统6.检验管理系统7.生产管理系统核 准制 定发行单位王时旺总经理室1.1业务接单流程作业说明客户业务PMC成品仓库销货流程回复N订单凭证YY接单否客户订单客户订单判断是否可接单条件如：单价、交期、数量.等 订单资料输入经理或主管核准(文件签核)打印/传送订单凭证PMC判断是否有库存，有库存者直接销货 ,无库存者发工单生产生产计划单建立N核准修改订单凭证Y库存订单凭证N工单开立及发放流程销货单签回销货单出货通知单：即订单出货通知，转ERP系统表审核后给到PMC经理或主管核准(文件签核)PMC确定可出货出货明细表交成品仓库备货，确定出库数量成品出货输入销货单资料仓库主管核准(文件签核)打印/传送销货单凭证（共五联，客户两联）销货单签收Y销货单建立订单出货通知销货单销货单Y核准订单出货通知Y可出货修改N销货单核准订单出货通知备货销货单销货单1.2销售出货流程作业说明业务PMC仓库财务客户作业说明客户业务工程PMC采购生产仓库判断撤销原因可接受性接受订单撤销者输入撤销单资料业务部长/主管核准(文件签核)确认撤销打印/传送撤销单（五联）各个部门接到撤销确认后则订单停止撤销通知撤销通知撤销单Y撤销单建立核准撤销单撤销单撤销单撤销单撤销单1.3销售订单撤销流程2.工程技术管理系统2.1工程流程作业说明PMC/采购/品质/生产工程业务接业务生产计划单建立生产任务单/BOM清单主管审核(文件审核)确认打印/传送生产任务单(BOM清单)(五联)经理或主管审批（文件审批）确认研发任务单审核后将下发到结构部生产任务单(BOM清单)生产计划单核准结构流程研发任务单建立Y生产任务单(BOM清单)建立核准生产计划单生产任务单(BOM清单)修改N3.(PMC)物料需求系统3.1物料作业流程作业说明销售PMC 工程采购业务接到客户订单编制内部订单（生产计划单）PMC依内部订单,工程BOM清单制作物料采购申请单经理或主管审批(文件审签)确认物料采购申请单将发放为采购订单生产计划单生产任务单/BOM清单生产计划单Y物料采购申请单建立N核准订单进度跟踪一览表生产计划单生产计划单采购流程4采购管理系统2.3采购下单流程作业说明供货商采购PMC接PMC物料采购申请单建立采购订单主管核准(文件签核)确认打印采购订单采购单E-mail/Fax给供应商采购订单FAXN修改进入采购预交追踪管理采购订单Y核准采购订单建立物料采购申请单物料采购申请单5.(QC)检验管理系统5.1进货检验流程作业说明仓库品质采购/生产财务依采购单或进货检验需求开立收料单收料单输入仓库输入收料单主管核准(文件签核)发送消息通知品质部IQC检验来料品管部文员将检验结果输入进货检验单部长核准，(文件签核)通知仓库开进货单仓库录入进货单主管审核(文件签核)打印进货单进货检验需求 修改核准Y进货单输入修改核准Y进货单凭证 进货单凭证2N收料单进货检验单输入修改N核准YN进货单凭证进货单凭证5.2退货检验流程作业说明品质仓库采购/生产供应商依进货检验单或验退需求开立验退退回单品管部文员输入验退退回单部长核准(文件签核)列印验退退回单凭证给仓库、采购/生产、厂商仓库录入退货单主管核准(文件签核) 列印验退退回单凭证验退需求验退退回单输入 修改核准Y验退退回单凭证验退退回单凭证退货单凭证 2N验退退回单凭证退货单输入N修改核准Y退货单凭证退货单凭证验退退回单凭证退货单凭证验退退回单凭证退货单凭证6.生产管理系统6.1工单作业流程作业说明PMC生产仓库品管财务备注生产制造需求：1.依订单或生产计划库存的需求开立成品工单PMC输入工单，维护生产数量、预计开工日、预计完工日等部长审核(文件签核)3.列印工单凭证：(五联）生产制造需求 工单输入N修改核准工单凭证工单凭证 2Y工单凭证工单凭证工单凭证工单凭证生产部可于生管系统打印生产进度表及订单生产进度表供预计工单后续跟催数据查询参考6.2生产领料作业流程作 业 说 明生产仓库PMC财务备 注1.工单领料需求：生产依工单排出货排程表，PMC参照工单，按照生产的出货排程表所需求的物料来发料2.PMC输入领料单：仓库核准（确认领料真实数量）3.打印领料单凭证：5.仓库根据领料单、库存进行发料6.生产部门确认所收物料与凭证相符合生产部门领料员签收领料单6.领料单凭证复印：生产部复印签收以后的领料单，分别送到各部门 领料单凭证签收领料单领料单凭证2修改N核准Y领料单凭证仓库按领料单凭证发料领料单凭证领料单输入工单领料需求领料单凭证追踪欠料：工单欠料明细表6.3生产退料作业流程作业说明生产品管仓库财务备注1. 厂内工单退料需求：厂内工单所发材料不良换料或因工程问题材料替换或其它作业疏失材料溢发等多余材料退回需求退料单输入2.退料单输入：由生产部门于制令系统退料单输入退料单数据4.核准否Y/N：由生产部长/主管审查是否核准此退料单(如审核有差异需重新修正退料单数据)3.打印退料单凭证：由生产单位打印退料单凭证分别交由品管签名审核仓库库根据凭证审核签收退料单复印凭证交由各部门留底工单退料需求修改NY核准否Y/N退料单凭证 Y审核退料单凭证2N审核签收退料单 退料单凭证退料单凭证5.4生产入库作业流程作业说明生产品管仓库财务备注1. 厂内工单入库需求：厂内工单生产完成后，产成品完工入库需求2.由品管检验，录入生产入库检验单，传送生产，连同实物到仓库，办理入库手续3.生产部门参照入库实际输入“生产入库单”：主管核准(文件签核)传送仓库打印入库单凭证4.仓库根据实际入库数量核对“生产入库单”，进行审核5.入库单凭证存查：入库单凭证共两联，由仓库、会计单位存查生产入库需求生产进度表 入库单输入修改N核准Y入库单凭证入库单凭证核准否Y/NY2审核入库单凭证入库单凭证 全面落实企业主体责任；持续强化“两重点一重大”、重点地区和特殊作业等重点环节监管，遏制较大以上事故，保持事故总量继续下降，推动两个行业领域安全生产形势持续稳定好转。manipulator control mode and programmable controllers introduction 2.1 Select discussion with manipulator control 2.1.1 classification of control relays and discrete electronic circuit can control old industrial equipment, but also more common. Mainly these two relatively cheap and you can meet the old-fashioned, simple (or simple) industrial equipment. So he can see them now, however these two control modes (relay and discrete electronic circuits) are these fatal flaws: (1) cannot adapt to the complex logic control, (2) only for the current project, the lack of compatibility and (3) not reforming the system with equipment improvements. Spring for the development of Chinas modern industrial automation technology the substantial increase in the level of industrial automation, completed the perfect relay of the computer too much. In terms of controlling the computer showed his two great advantages: (1) each of the hardware can be installed on one or more microprocessors; (2) the official designer of the software writing content control is all about. Now in several ways in the context of industrial automation can often be seen in three ways: (1) Programmable Logical Controller (referred to as IPC); (2) Distributed Control System (DCS for short), and (3) the Programmable Logical Controller (PLC for short). 2.1.2 PLC and the IPC and DCS contrast contrast 1, each of the three technologies of origins and development requirements for fast data processing makes it invented the computer. The men brought in terms of hardware there, using a high level of standardization, can use more compatibility tools, is a rich software resources, especially the need for immediacy in operational systems. So the computer can effectively control is used to control and meet its speed, on the virtual model, real-time and in computational requirements. Distributed system started with a control system for industrial automatic instr