安川(YASKAWA)CIMR-MT系列变频器英文说明书.doc

AC SPINDLE DRIVE VS-626MTTYPE CIMR-MTCONTENTS1. SPECIFICATION 2.INTERFACE3. PROTECTIVE FUNCTION4. ORIENTATION UNIT5. DEMENSIONS DIAGRAMS6. CONNECTION DIAGRAMS7. ELEMEMTARY DIAGRAMS8. EXTERNAL TERMINAL LIST9. ADJUSTMENT10. LOCATIONS OF POTS AND CHECK POINTS11. BLOCK DIAGRAM AND WAVEFORMS AT CHECKS POINTS12. TROUBLE SHOOTINGNTR00101. SPECIFICATIONSTYPECIMR-MT7.5KCIMR-MT11KCIMR-MT15KNominal Rating7.5KW11KW15KWApplicableConti nous5.5KW7.5KWUKUMotor30 Minutes7.5KW11KW15KUPower Supply3 Phase 50/60HZ 200/220V (10%)60 HZ 240V (+5%,-15%)Power Supply Capacity12KVA18KVA22KVAMain Circuit3-Phase full wave rectification Transistorized PWM InverterMaximum Output Voltage160VMaximum Peak Output Current55A80A100A60 Sec.Rated Output Current45A65A85ASpeed Control Range1:100Constant Output Range1:3Rated Speed4500 RPM or 6000 RPMSpeedFIuctuati备n_oadFIuctuation0.5% 100% Load FIuctuationOffset0.1% at 10 to 100% SpeedAccelerati on Decelerati on0. 5 to 6.5 sec. (every 0.5 sec)Operating and Braking MethodsReversing Operation and regenerative Braki ngCooling MethodFan Cooled TypeAmbient Temperature-10 to +45C (Under 80% relative humidity)2. INTERFACE1 INPUT INTERFACERated Speed Reference10V DCInput Resistance15K OhmsRunning Signal+12V Run0V StopTorque Limit+12Y Low Torque0V High Torque2 OUTPUT INTERFACEZero Speed DetectionContact closes when the motor speed drops to 1% or lower than the rated speedSpeed Agreement DetectionContact closes when the motor speed is within 15% of the commanded speedExcessive Deviation Oetecti onContact closes when the motor speed drops to 50% or less of the commanded speed.Trouble DetectionContact closes or opens when any trouble is detected.Overload Oetecti onContact closes when the current goes over the set current limit.Speed DetectionContact closes when the speed drops under the set speedSpeed Meter DriveOne way swing DC 1mA meter (Full scale at Max. speed)3. PROTECTIVE FUNCTIONSocChecks the Main DC Current and protects the Power TransistorsOLChecks the Main AC Current and protects the Moter and Power Transistors.OVChecks the Main DC Voltage and protects the Power Transistors.OSChecks the Motor Speed and protects the Motor and the Machine.FU(Fuse Blown)Detects if the Main fuse has blownUV(Under Voltage)Checks the DC Power source for the Control Ci rcui ts.4. ORIENTATION UNIT(Option for Machining Centers)1) Positioning Accuracy- 0.5mm or less2) Position Detectora. Sensor FS-200 (joint type)orFS-1378 (separate type)b. MagnetMG-1378THIRO ANOi-c PROJECTION 系5用法DifMEhJSIONSdiagramsCONTROL TERMINALS. mm M.4 SCREW . 咖拉虹MLJdAIN IfiM丨 JSAU- N JOiUd M1jSCBEW_ g)gfraOM4 _2CRtt HEAQ.一MAIN TEBIUALS.WITH M4.SCBW.王M4TYPE irt- A.CIMR-MT-7.5Km,NG5Y7/1APPROX.WEIQIT 螫 tW mrn m2616 DEMENSIONS IN mrrAIRTHIHD AKjLE projectionCONTROL TERMINALS WITH M4 SCREW MAIN TERMINALS.mntfcia scbe.SCfiEW HEAQhiAm.IEfildlLaWITH H4_ SCREW . -QQQB一SWING 9CfFTf?T27TTYPECIMR-MT-15K?m,NG5Y7/1APPROX. WEIGHT45K6 Dimensions in miAIR:QOfiQ-J612L IERMINALSMAIN TERMINALS WITH M6 SCREW SCREW LA.,HAJti TERMINALSI :0播 iuiQ.MAltJ TERMINALSHOLES FOR MQ MT6 SCfOLFan Thermal Con ta 样 or .(layPowerSupplyX)/,一八Main (2 ) LSu.L- Ont-Jnn Pav-H . Los Option Card fecAM metir j luCard wStart Interlock Torque LimitAbnormal DetectlonfTExcessive Deviat1onHiiJLZero Speed 5Speed AgreementfNr?fSpeed Reference. Ov(omu Thermejl Relay= 1mrBraking Regi*stor1:410 V30 Speed Meter FSConnection Diagralwithout orientation unit)Circuit Breaker Power Supply-oVj參FanContactorThermalnFilter ，. tiJLkllp-5*-! Contactorf Inverter Unit .-? y,，_ Sensor MagnetSPsl-:-iw;woEBJ6B5Je4-ul9r3 .rElementary DiagramCIMR-MT-15hT5-j .11 * f* *i泛IS;tep K；Sfltv I HCUIL/4”以1yYA：c?x；*KAi.IJMly Co., ld. ApprExternal Terminal ListTerminal j SymbolNameDescriptionR, S, TMain Power Input3-phase 200/220 VAC 10%, 50/60 Hz.r, s, tControl Power Input3-phase, 200/220 VAC 10%. 50/60 HzI3OCoU, V, WMotor ConnectionConnect U, V, and W to the corresponding motor terminals.zP, BResistor Connect彳onConnected before shipment.23, 25Spindle Condition DetectionNormal condition: Open23, 24Spindle Control Abnormal OetectionDetection of spindle control circuit abnormal condition: Closed33, 32Speed Reference Input32 is connected to 0V, 33 is connected to speed reference (10V)13, 14Resolver Input14 is connected to 0V, 13 to resolver terminal C, and 14 to F.h9, 10Resolver Phase A Excitation10 is connected to OV, 9 to resolver terminal A, and 10 to 0.o 2q. ADJUSTMENT1. Adjustment of Speed Reference(A) means part with a parenthesis are found on the JPAC-C026 (C) means part with a parenthesis are found on the JPAC-C051SYMBOLFUNCTIONADJUSTMENT1RH(A)OFFSET adjustment of speed referenceAdjust CH4(A) within 3mV when speed reference is zero.2RH(A)LIMIT adjustment of speed referenceCH4J(A) Adjust the maximumspeed reference.|CCW Normally set full CW.SpeedReference3RH(A)GAIN adjustment of forward referenceAdjust the CH4(A) to +6.00V at 100% forward speed reference.4RH(A)GAIN adjustment of reverse referenceAdjust the CH4(A) to -6.00V 3% at 100% reverse speed reference.2. Adjustment of Speed FeedbackSYMBOLFUNCTIONADJUSTMENT6RH(C)ZERO adjustment of feedbackAdjust CH3(C) wi thin 3mV when speed is zero.5RH(C)GAIN adjustment of feedbackAdjust CH3(C) (-:forward,to 6.00V at rated speed +: reverse)3. Adjustment of SpeedSYMBOLFUNCTIONADJUSTMENTNFB(C)Adjustment of SpeedAdjust to rated speed at rated speed reference. If there is a difference between forward and reverse, adjust by 4RH(A).1RH(C)OFFSET adjustment of SpeedIf there is a difference between forward and reverse at low speed, adjust so they are equal.4. Adjustment of Exciting Current5. Adjustment of Basic CircuitSYMBOLFUNCTIONADJUSTMENT2RH(C)Voltage adjustment of DC supply (+12V)Adjust so CH1(A) is +12.00V 0.1V3RH(C)Voltage adjustment of DC supply (-12V)Adjust so CH3(A) is -12.00V 0.1V7RH(C)Frequency adjustment of logic circuitAdjust so CH11(C) is 144KHZ 1%11RH(C)Balance adjustment of resolver excitation voltageAdsa9(10(11(12cjust so that c -re me level as fi -res)c-res.s. V VOroltage 1tage.f:9KHZis the /)/3 -res. )30elec. Vr7tv.19RH(C)20RH(C)Offset adjustment of phase d current ampOffset adjustment of phase /3 current ampAdjust to remove the DC component from the AC output current.16RH(C)Carrier frequency adjustment of PWMAdjust to 2KHZ-3KHZ according to the specification.17RH(C)18RH(C)Carrier frequency adjustment of PWM against speedUsually this function is not used. Set full CCW.T LIMIT (C)Level adjustment of current limitAdjust to 125% of the 30 minute rated current.SLIPFREQ(C)Slip frequency adjustment4RH(C)Slip frequency adjustment against speed12RH(C)Current level adjustment of OVERLOAD detectionAdjust to 105% of the 30 minute rated current.5. Cont.SYMBOLFUNCTIONADJUSTMENT13RH(C)Time adjustment of OVERLOAD detectionAdjust to 60-120 sec. according to specification.10RH(C)Level adjustment of Over Speed detectionAdjust to 110% of rated speed.15RH(C)Level adjustment of Low Voltage detectionAdjust to 84% of rated voltage.SYMBOLFUNCTIONADJUSTMENT9RH(A)Level adjustment of zero speed detectionAdjust within 1% of rated speed.AGREE(A)Level adjustment of speed agree detectionAdjust to 15% of commanded speed10RH(A)Offset adjustment of speed agree detection (-15%)Adjust to -15% of commanded speed at low speed range.11RH(A)Offset adjustment of speed agree detection (+15%)Adjust to +15% of the commanded speed at low speed.DEV-A(A)Level adjustment ofdeviation detectionAdjust to 50龙 of the commanded speedSYMBOLFUNCTIONTIME(A) Selection of acc/dec time limitADJUSTMENT100% speed refere neeT is equal to the time set by the DIP switch.7. Cont.SYMBOLFUNCTIONADJUSTMENT8RH(A)Level adjustment of current limit at decelerationNormally the current is not limited during deceleration. (8RH is set to full CCW)But if the load has a large inertia and a large current flow through braking circuit at deceleration, 8RH should be adjusted to reduce the current.SYMBOLFUNCTIONADJUSTMENTMETER(A)Scale adjustment of TachometerAdjust the tachometer at rated speed. A lma DC full scale ammeter should be used for the tachometer.NDET(A)Level adjustment of speed detectionAdjust to 10-30% of rated speed. (0.6V-1.8V at CH8(A)If the speed goes under the set level, terminals 40 and 41(A) will be closed.IDET(A)Level adjustment of current detectionAdjust to 0-200% of rated current. If current goes over set level, terminals 9nn 38 & 39(A) will close. uu100IDE：T 5 10ILIM(A)Level adjustnent of current limitCan adjust 10-100% of rated current when 12V is applied at terminal 50(A), otherwise it is set by HIM.T.6RH1 Locations of Pots and Check Points1. Control Board144C-C0.一0 .m CTCOOMSOiiYnpi|iTlilpfflSD&aq ftifm.TT3)35rrrCo.ooo.lo：xt a Lj v iiiTi rrrh”、11 i i i * * * iik |i z_1 f tX2S；yS| I 1. J tCc T fcS m oe f,c 外r UF rcr- jQjtlQsifi*CCC MCfCA 0”A II LJLJ 1 , LJ 1T10Df=4t 50 SI S24%b b rT ?_血_爵K3-XX LOCrjimVt:op aoP cAroop amp cardCHt3l(KH?_Tfiori/l IIHwMOlATOA rvo磬vL身tf4(*(iSC or-r-SIUY功 lock Dsrgram .1HM. Jnd waveforms at-l * peed Agree DetectionL at speed agree6osftion Detection6V p-p-16V p-p13(+)14(-)rientation Speed eference12rientation Torque eference11rientation ConculsionContact closes when orientation is finished910tion Speed Range0-2.2% of rated speed in H gear 0-8.8% of rated speed in L gear)sitioning Accuracy0.5mm or less on the circumference 120mm 2. Connection Diagramnc BoxooSpeed ReferenceOrientation UnitJPDC-C050 Orientation? Command ?. Gear Selection5 W4V)OrientationConclusionConnect 15 to 4 when using FS-1378Magnet SensorMFS-200fignetic TensorirAC-cmw- tooFS-/J7#GreenA#3mw0t4Q815Redctk (0OCB)4f (汗 M)BBBase Blocl O c . -220 _Power Supply ( /0) SQ/karSLm篱H.UAQQi.Q.Uirj.10JQ3. Dimension Diagram THIRD ANGLE PROJECT ION氤1 A龙8R1ENT. SP.FRICT18NH. Q/IKL. GAINVARIABLE RESISTOR幻氟裱It LBVELBI ASCHECK TERMINALS y 2J f.C8MPEN.CONTROL SELECTOR SWITCHauQCONNECTION TERMINALS WITH M4 SCREW 9 V t Hz M47 0IA MTG HOLES fcDra,CKtck.1 _!_m! o o _ock.0 M一旷7 1 11fI-會.* :t/ 0: 0 、旬Jo_l_a h1|k=f=5 ;V*/i- DIMENSIONS INAPPROX. WEIGHT 队站 * It 2.5i5SIT； iTYPE ： JPAC- C0D NO. EUAOO-() _ Adjustable PotsCheck Pins o 一o*LtvSLO OsTerminalst1$hwYvty-Cl .“vlv.v震ei1Dimension Diagram of Orientation Unit4._ ADJUSTMENTcymbol & FunctionAdjustmentLEVEL |Level ad