全回转式过桥车间动作试验大纲.doc

全回转式过桥装置Telescopic Gangway车间动作试验大纲Workshop Operation Test Outline江阴黄山船舶配件有限公司JIANGYIN HUANG SHAN MARINE FITTING CO.,LTD2009.12目录INDEX1.概述General Description2.伸缩系统的功能测试Functional Test of Telescopic System3.起升系统的功能测试Functional Test of Lifting System4.回转系统的功能和操作测试Function and Performance Test of Slewing System5.应急起升系统的测试Emergency Lift Off System6.报警功能和操作测试Functional and Performance Test of Alarms7.操控室和泵站的设备测试Test of Equipment in Control Cabin and Pump House8.电力系统的测试Test of Electrical System9.着落支座的测试Landing Cone Test10.检验报告表Test reports1.0 概述 本大纲规定了新造过桥装置在交货之前需做的车间动作试验要求，主要内容如下：This test procedure describes the final acceptance test to be carried out prior to delivery from HS.2.0 伸缩系统的功能测试Functional of Telescopic System2.1 过桥在水平位置能完全伸展和缩回；The telescopic bridge is to be totally extended and retracted in horizontal position.2.2 过桥在起升位置能完全伸展和缩回（必须是最大位置），此时支持起升的截止阀工作正常；The telescopic bridge is to be totally extended and retracted in lifted position. (Max. lifted position available) The function of the blocking valves is to work satisfactory.2.3 在过桥处于水平位置时做伸缩试验，从开始起动至停止工作，检查其伸缩速度大约为0.5m/s。A speed of approx.0.5m/s should be obtained when driving the telescopic in and out in horizontal position.3.0 起升系统的功能测试（测量基准点为过桥端部着陆支座底部）Functional test of lifting system (measured from the end of the landing cone)3.1 在完全收回位置起升过桥，测量起升速度：从0到5m，起升时间不超过8s。Lift the bridge form the retracted position. Measure the lifting speed. Lifting from 0to 5m, lifting time is to be not more than 8 seconds.3.2 在完全伸展位置起升过桥，测量起升速度：从0到5m，起升时间不超过12s。Lift the bridge form the extended position. Measure the lifting speed. Lifting from 0to 5m, lifting time is to be not more than 12 seconds.4.0 回转系统的功能和操作测试Functional and performance test of slewing system4.1 过桥可以向左右方向作回转运动，在车间做该项试验时需注意有无障碍物；Control slewing ability left and right. Be aware of any obstructions.4.2 测量回转速度为0.120.16转/分；slewing speed is 0.120.16 rpm4.3 检查基架内侧的电缆连接线圈在旋转时弯曲度情况；Check the loops of cable connections inside the pedestal are bending satisfactory whilst slewing.5.0 应急起升系统的测试Emergency lift off system5.1 过桥在利用主电源或主电源失电的情况下分别作应急起升测试。当过桥已经起升3m时应开始收回。过桥伸缩是在完全伸展或完全收回状态时应紧急起升，这些功能的测试主要操作方法如下：Emergency lift off shall be possible with or without electric power supply. Retracting shall start when the gangway has been lifted 3m. The emergency lift shall be activated when the telescope is both totally extended and /or retracted.5.2 过桥固定放置在限制位置上 Gangway stationary placed in limited positions.5.2.1 过桥完全收回,放置在车间最低位置，切断主电源，将应急系统开关转到“开”的位置，观察应急系统的释放和过桥被起升（在车间试验时需注意高度的限制）；Gangway to be totally retracted- Placed in lowest possible position in the workshop. Main power to be switched off-emergency system switch to be turned to on“On”position. Observe the emergency system released and the gangway is lift off (Be aware of the lifting height in the workshop because of the limited free height.)5.2.2 过桥完全伸展放置在车间最低位置，切断主电源，将应急系统开关转到“开”的位置，确认应急系统的释放和过桥被起升并收回（在车间试验时需注意高度的限制）；Gangway to be totally extended - Placed in lowest possible position in the workshop. Main power to be switched off-emergency system switch to be turned to on“On”position. Observe the emergency system released and the gangway is lift off and retracted. (Be aware of the lifting height in the workshop because of the limited free height.)5.3 实际运转测试 Realistic movement test5.3.1 紧急自动起升试验 Test of Realistic automatic emergency lift off 将过桥放置在卡车上处于水平位置，并且伸缩运作至中心处，应急系统开关转到“开”的位置，驾驶卡车来移动过桥至完全伸展，确认过桥被起升和收回；Gangway to be placed in horizontal position on a lorry and in the middle telescope movement position. emergency system switch to be turned to on“On”position. Lorry is to be driven to move the gangway to total extension. Observe the gangway is lift off and retracted. (Be aware of the lifting height in the workshop because of the limited free height.)5.3.2 模拟紧急离岸试验：Test of a simulated offshore test:过桥完全展开,放置车间处于水平（悬挂）位置，切断主电源，开关处于“试验”模式，应急系统开关转到“开”的位置，观察过桥被起升并收回（在车间试验时需注意高度的限制）；Gangway to be totally extended - Placed in horizontal (hanging) position in the workshop. Main power is to be switched off. Serve switch to be set in TEST mode. Emergency system switch to be turned to on“On”position. Observe the gangway is lift off and retracted. (Be aware of the lifting height in the workshop because of the limited free height.)5.3.3过桥完全展开放置车间处于水平（悬挂）位置，切断主电源，开关处于“常规”模式，应急系统开关处于“开”的位置，观察到：没有发生起升及收回、“操作失败”的灯亮起、“安全开关”的灯切断；Gangway to be totally extended - Placed in horizontal (hanging) position in the workshop. Main power is to be switched off. Serve switch to be set in Normal mode. Emergency system switch to be turned to on“On”position. Observe that: No lifting or retraction takes place; The lamp Failure Operation lights; The lamp Safety On lights.5.3.3过桥放置于平台中央位置，静止不动，关掉安全系统开关，这时观察：“安全系统关闭”的灯亮起，“操作失败”的灯切断，然后打开安全系统开关并观察到：安全系统打开的灯亮起；Gangway to be in middle position and lowered and placed resting on the ground. Turned the safety system off and observe: the Safety System Off light is ON; The lamp Failure Operation switch off. Then turn the safety system and observe: The Safety system On-lamp lights.6.0 报警的功能和操作测试 Functional and performance test of alarms6.1 通过从中心位置3.5m内伸缩操作来确认有关预警操作区域的要求是否可接受。 Acceptance functional requirements for pre- warning operation area is defined by the telescope operation within +/-3.5m from neutral position.6.1.1 当伸缩通过+/-3.5m时，报警信号已传递给“平台报警系统”，此时信号灯仍处于“绿色”位置；Check the alarm is activated and transferred when telescope passed +/-3.5m. The alarm is a signal transferred to platform alarm system. The traffic light shall still be in “Green”.6.2 通过从中心位置4.5m内伸缩操作来确认有关报警操作区域的要求是否可接受；Acceptance functional requirements for warning operation area is defined by the telescope operation within4.5m from neutral position.6.2.1 当伸缩通过+/-4.5m时，声音报警和红色闪光灯在过桥两端正常工作，此时信号灯应为“红色”；The telescope is to be driven to +/-4.5m from neutral position. Check that the alarm (sound alarm and red flashing light) is activated at both ends of the gangway. In addition, check that the traffic lights are changed to RED light.7.0 操控室和泵站的设备测试Test of equipment in control cabin and pump house7.1 检测操控室雨括器是否正常工作；Test that window wiper in control cabin is working satisfactory.7.2 检查操控室加热器是否完好；Test that heater in control cabin is working satisfactory.7.3检查操控室灯是否完好；Test that lights in control cabin are working satisfactory.7.4 检查泵站房加热器是否完好；Test that heater in pump house is working satisfactory.7.5检查泵站房灯是否完好；Test that lights in pump house are working satisfactory.8.0 电力系统的测试Electrical system8.1 除了报警系统和所有桥楼上的功能试验说明电力系统是根据规范工作的之外，还需检查以下设备的功能；The testing of the alarms and functional testing of all the bridges functions illustrates that the electrical system is working according to the specifications. The remaining checks is performed in order to demonstrate that the following equipments functions.8.2 检查所有的灯，包括应急灯；Check that all lights including the emergency lights are functioning.8.3 当切断电源时，所有的应急灯是正常工作的；All emergency lights are functioning when the power is turn off.8.4控制面板上灯的检测，其中包括：Check lamp-function of the control panel, including: 储能器压力低报警Accumulator pressure low alarm 油位低报警，安全系统“开”和“关” Oil level low I alarm, safety system on and off 起动泵“开”和“关” Start pumps on and off 220V漏电 Earth leakage 220V 红绿灯“红色”和“绿色” Traffic lights red and Green 电机“运转”和“加载”Motor Running and load 电机1和2的“运转”灯 Motor 1 & 2 running light8.5操控室控制红绿灯检测Check that traffic lights can be controlled from the control cabin.9.0 着落支座的测试 Test of landing cone9.1 液压缸的功能试验 Function test of cylinder 将液压油注入着落支座的油箱内，操作过桥快速着落在平台上，观察着落过程中有缓冲作用；Check that hydraulic oil is filled into the landing cone oil tank. Land the gangway on the floor with the landing cone. Drive the gangway fast down. Observe the landing movement is damped.9.2 着落支座的系紧装置试验Test of landing cones lashing arrangement当拉释放钢索时，系紧的固定钩被打开，系紧钢索脱离；Check that the lashing secure hooks are opened and the lashings released when pulling the release wire.10 检验报告表 Test report 船厂(Shipyard)：Yantai Raffles Pte.Ltd Project：SSCV 船号(Hull No.):YRO2007-H218序号项目Item检测内容Test content 技术要求Technical requirement测试结果Result1伸缩系统的功能Functionof Telescopic System水平位置Horizontal position能完全伸展和缩回Totally extended and retracted起升位置Lifted position能完全伸展和缩回Totally extended and retracted2起升系统的功能Function of Lifting System起升速度Lifting speed8s起升速度Lifting s