ppap_ppap生产件批准简介

Task15 PPAP 1 20 Sep 99 SupplierPerformanceDevelopmentProcess Task15PPAP Task15 PPAP 2 20 Sep 99 TaskDescription ProductionPartApprovalProcess PPAP Productionpartsaremanufacturedattheproductionsiteusingproductiontooling gaging equipment operators etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrant PPAP Task15 PPAP 3 20 Sep 99 Purpose Forthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements Task15 PPAP 4 20 Sep 99 SomethingChanged Application AIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling equipment Task15 PPAP 5 20 Sep 99 Methodology BuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL xlselectronicsubmissionrecommended ApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus Task15 PPAP 6 20 Sep 99 DFMEAControlPlanEarlyProductionContainmentPlan Pre LaunchControlPlan ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation scopeRestricted ReportableMaterialsformInterimWorksheet ifrequired SupplierDataReceived WarrantAppearanceApprovalReport AAR asrequiredSamplePartsPrint DesignRecordEngineeringChangeDocumentsCheckfixtures aidsProcessFlowDiagramPFMEA Task15 PPAP 7 20 Sep 99 PPAPReviewChecklist DelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist Task15 PPAP 8 20 Sep 99 FlowChart LinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA ControlPlan OperatorInstructionsEnsureidentificationofinspectionandreworkUseA 6ProcessFlowChartchecklistinAPQPmanualtoevaluate Task15 PPAP 9 20 Sep 99 PFMEA LinkagewithDFMEA ProcessFlow ControlPlan OperatorInstructions etcDegreetowhichhighRPN sareaddressedwithpreventivestrategiesActionPlansassigned implemented effectivenessassessedandRPNrecalculatedUseA 7ProcessFMEAchecklistinAPQPmanual RPN 504 Task15 PPAP 10 20 Sep 99 DFMEA Assessfeasibility risk designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA 1DesignFMEAchecklistinAPQPmanualtoevaluate Task15 PPAP 11 20 Sep 99 ControlPlan EnsureControlPlanisalignedto andcorrelateswith DFMEA ProcessFlow PFMEAControlMethodsappropriatetovariationtype s IncorporatesLessonsLearned StatisticalDataUseA 8ControlPlanchecklistinAPQPmanualtoevaluate Task15 PPAP 12 20 Sep 99 Pre LaunchControlPlan EarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess Task15 PPAP 13 20 Sep 99 ProcessCapabilityStudies Task15 PPAP 14 20 Sep 99 MSAStudies MeasurementuncertaintydeterminedGageR R Bias Stability andLinearityGageR Racceptanceguidelines30 unacceptable measuringsystemneedsimprovementVerifystudyperformedcorrectly Task15 PPAP 15 20 Sep 99 PartSubmissionStatus FullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped Task15 PPAP 16 20 Sep 99 InterimPartClass Apartsfromproductiontoolingandmeetspecs notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecs Cpartsnotfromproductiontooling partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable Task15 PPAP 17 20 Sep 99 Summary AIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsiteno