FU链式输送机说明书.doc

FU链式输送机选用说明书及成套表一、用途FU型链式输送机是一种用于水平（或倾斜150）粉状、小粒状物输送的新型设备，具有合理设计、使用寿命长、运转可靠、节能高效、密封、安全且维修方便等优点，深受广大用户欢迎。可广泛用于建材、化工、火电、粮食加工、矿山、冶金、港口等行业。二、工作原理输送原理：散料具有内摩擦和侧压力的特性，它在机槽内受到输送链运动方向的拉力，使其内部压力增加，散料间的内摩擦力增大。当散料间的内摩擦力大于物料与机槽壁间的外摩擦力时，物料就随着输送链一起运行。当料层高度与机槽宽度的比值满足一定条件时，料流是稳定的。三、基本布置形式四、设备使用正确合理地选型和正确合理使用保养才能充分体现处先进设备的优良性能。链速的选择用户应根据物料的状态，先选择适当的链速，一般磨琢性强的物料、温度高的物料、物料中粗大颗粒比例较多及料粒大的物料宜选用慢速。磨琢性小的物料，如煤粉可选择快速（参见表1、表2）表1 输送不同磨琢性物料时所推荐的转速m/min物料的磨琢性特大大中小转速m/min推荐101502030最大15103040物料生物细粉和水泥成品熟料细粉或水泥成品生料或熟料粗粉回磨料温600C601200C600C601400C最适链速（m/min）1520101510131012最大链速（m/min）251715141、各种机型技术参数用户根据物料的状态选择合适链速后，再根据实际最大输送量，选择最易机型。表3 各种机型技术参数机型机槽宽度mm理想粒度mm10最大粒度mm输出链运行速度（m/min）最大输送斜度物料最大湿度1113.51718.6212328输送量max（m3/h）FU150150481012151618202515050（以手捏成团，撤手后仍能松散为度）FU20020051017212729333643FU27027071431384853606580FU35035091853648189100110133FU41041011227288111122137150183FU5005001326107131166182204225273FU6006001530155189239261295323400注意：在同样输送量下，选择较大机型可使链速降低。从而延长使用寿命，但输送量不宜太小，当实际输送量低于该机输送能力30时，会发生料层过薄，造成空转，反而增加磨损。2、倾斜输送时的折扣系数n表4倾角（度）02.52.5557.57.5101012.512.51510.950.90.850.80.73、动力的选择选定机型后，可根据输送量、输送长度等参数，查表5-11获取本机单最大长度为110m，因表为常规设计，当所需输送长度表中没有可与公司技术部们联系解决驱动装置的装配形式由X，、X：为背装式。4、进出料口的选择与布置对于流动性差或湿度稍大的物料，一般宜采用上进料口；近尾轴的第一只进料口，距尾轴中心距宜大于（最小距离umin）；本机可用多个进出口，进出料口的布置应避开连接法兰。附：驱动装置及最大输送长度选择表5-11，链式输送机订货要求单、成套表FU150型链式输送机驱动装置及最大输送长度选择表 表5物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大1011122.2504136.532.528.525XWD2.2-5-71ZSY160-71 Y100L1-4-2.2ZQ350-50 Y112M-6-2.2采用采用368.55649.544.53934.5XWD3-5-71ZSY160-71 Y100L2-4-3ZQ400-50 Y132S-6-31617182.23226.523.52118.516XWD2.2-5-47ZSY160-45 Y100L1-4-2.2ZQ350-50 Y100L1-4-2.23443632292522XWD3-5-47ZSY160-45 Y100L2-4-3ZQ400-5 0Y100L2-4-3459484338.533.529.5XWD4-6-47ZSY160-71 Y112M-4-4ZQ400-50 Y112M-4-45.581.56659534641XWD5.5-7-47ZSY160-71 Y132S-4-5.5ZQ500-50 Y132S-4-5.5控制采用2022242.22520.518161412.5XWD2.2-5-35ZSY160-35.5Y100L1-4-2.2ZQ500-31.5Y100L1-4-2.23342824.52219.517XWD3-6-35ZSY160-35.5 Y100L2-4-3ZQ500-31.5 Y100L2-4-3445.53733302623XWD4-5-35ZSY160-35.5Y100L1-4-4ZQ350-31.5 Y112M-4-45.5635145.54135.531.5XWD5.5-6-35ZSY160-35.5Y100L1-4-4.5ZQ400-31.5 Y132S-4-5.57.585.570625648.543XWD7.5-6-35ZSY160-35.5Y100L1-4-7.5ZQ400-31.5 Y132M-4-7.5FU200型链式输送机驱动装置及最大输送长度选择表 表6物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大181192.23125.522.520.51816XWD2.2-5-71ZSY160-71 Y100L1-4-2.2ZQ350-50 Y112M-6-2.2采用采用342.5353127.52521.5XWD3-5-71ZSY160-71 Y100L2-4-3ZQ400-50 Y132S-6-3456.546413732.529XWD4-6-71ZSY-160-71 Y112M-4-4ZQ400-50 Y132M1-6-45.571.563.556.55141.539.5XWD5.5-7-71ZSY-180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-42817143272219.517.515.513.5XWD3-5-47ZSY160-45 Y100L1-4-2.2ZQ400-50 Y100L1-4-3436292623.520.518XWD4-6-47ZSY160-45 Y100L2-4-3ZQ400-5 0Y100L2-4-35.55040.53632.52825XWD5.5-6-47ZSY160-71 Y112M-4-4ZQ400-50 Y112M-4-47.567.5554941.538.534.5XWD7.5-7-47ZSY160-71 Y132S-4-5.5ZQ500-50 Y132S-4-5.5控制采用38221832016.514.5131110XWD3-5-35ZSY160-35.5Y100L1-4-2.2ZQ350-31.5Y100L1-4-3426.521.51917.51513.5XWD4-5-35ZSY160-35.5 Y100L2-4-3ZQ350-31.5 Y112M-4-45.5373027242118.5XWD5.5-6-35ZSY160-35.5Y100L1-4-4ZQ400-31.5 Y132S-4-5.57.5504136.532.528.525XWD7.5-6-35ZSY160-35.5Y100L1-4-4.5ZQ400-31.5 Y132M-4-7.51173.56053.5484237XWD11-7-35ZSY160-35.5Y100L1-4-7.5ZQ400-31.5 Y160M-4-11FU270型链式输送机驱动装置及最大输送长度选择表 表7物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大33116.54342925221816XWD4-6-71ZSY160-71 Y112M-4-4ZQ400-50 Y132M1-6-4采用采用5.5474035312522XWD5.5-7-71ZSY180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-5.57.5645447413530XWD7.5-8-71ZSY180-71 Y132M-4-7.5ZQ500-50 Y160M-6-7.511907565564540XWD11-9-71ZSY200-71 Y160M-4-11ZQ650-50 Y160L-6-114013.585.5373127242017XWD5.5-7-59ZSY160-56 Y132S-4-5.5ZQ500-40 Y132M2-6-5.57.5514337322724XWD7.5-8-59ZSY180-56 Y132M-4-7.5ZQ500-40 Y160M-6-7.511746354484035XWD11-8-59ZSY200-56 Y160L-4-11ZQ650-40 Y180L-6-1515907565564540XWD15-9-59ZSY200-56 Y160L-4-15ZQ650-40 Y180L-6-155017105.5302522191614XWD5.5-6-47ZSY160-45 Y132S-4-5.5ZQ500-50 Y132S-4-5.57.542 3530262219XWD7.5-7-47ZSY180-45 Y132M-4-7.5ZQ500-50 Y132M-4-7.511615141393329XWD11-8-47ZSY180-45 Y160M-4-11ZQ650-50 Y160M-4-1118.5907565564540XWD18.5-8-29ZSY224-45 Y180M-4-18.5ZQ650-50 Y180M-4-18.5控制采用6822137.5302622191614XWD7.5-6-35ZSY160-35.5Y132M1-4-7.5ZQ400-25 Y160M-6-7.511453833292421XWD11-7-35ZSY180-35.5 Y160M-4-11ZQ500-25 Y160L-6-1115625245393329XWD15-8-35ZSY180-35.5 Y160L-4-15ZQ6500-25 Y180L-6-1518.5766155494136XWD18.5-8-23ZSY200-35.5Y180M-4-18.5ZQ650-25 Y200L2-6-22FU350型链式输送机驱动装置及最大输送长度选择表 表8物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大181192.23125.522.520.51816XWD2.2-5-71ZSY160-71 Y100L1-4-2.2ZQ350-50 Y112M-6-2.2采用采用342.5353127.52521.5XWD3-5-71ZSY160-71 Y100L2-4-3ZQ400-50 Y132S-6-3456.546413732.529XWD4-6-71ZSY-160-71 Y112M-4-4ZQ400-50 Y132M1-6-45.571.563.556.55141.539.5XWD5.5-7-71ZSY-180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-42817143272219.517.515.513.5XWD3-5-47ZSY160-45 Y100L1-4-2.2ZQ400-50 Y100L1-4-3436292623.520.518XWD4-6-47ZSY160-45 Y100L2-4-3ZQ400-5 0Y100L2-4-35.55040.53632.52825XWD5.5-6-47ZSY160-71 Y112M-4-4ZQ400-50 Y112M-4-47.567.5554941.538.534.5XWD7.5-7-47ZSY160-71 Y132S-4-5.5ZQ500-50 Y132S-4-5.5控制采用38221832016.514.5131110XWD3-5-35ZSY160-35.5Y100L1-4-2.2ZQ350-31.5Y100L1-4-3426.521.51917.51513.5XWD4-5-35ZSY160-35.5 Y100L2-4-3ZQ350-31.5 Y112M-4-45.5373027242118.5XWD5.5-6-35ZSY160-35.5Y100L1-4-4ZQ400-31.5Y132S-4-5.57.5504136.532.528.525XWD7.5-6-35ZSY160-35.5Y100L1-4-4.5ZQ400-31.5 Y132M-4-7.51173.56053.5484237XWD11-7-35ZSY160-35.5Y100L1-4-7.5ZQ400-31.5 Y160M-4-11FU200型链式输送机驱动装置及最大输送长度选择表 表9物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大181192.23125.522.520.51816XWD2.2-5-71ZSY160-71 Y100L1-4-2.2ZQ350-50 Y112M-6-2.2采用采用342.5353127.52521.5XWD3-5-71ZSY160-71 Y100L2-4-3ZQ400-50 Y132S-6-3456.546413732.529XWD4-6-71ZSY-160-71 Y112M-4-4ZQ400-50 Y132M1-6-45.571.563.556.55141.539.5XWD5.5-7-71ZSY-180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-42817143272219.517.515.513.5XWD3-5-47ZSY160-45 Y100L1-4-2.2ZQ400-50 Y100L1-4-3436292623.520.518XWD4-6-47ZSY160-45 Y100L2-4-3ZQ400-5 0Y100L2-4-35.55040.53632.52825XWD5.5-6-47ZSY160-71 Y112M-4-4ZQ400-50 Y112M-4-47.567.5554941.538.534.5XWD7.5-7-47ZSY160-71 Y132S-4-5.5ZQ500-50 Y132S-4-5.5控制采用38221832016.514.5131110XWD3-5-35ZSY160-35.5Y100L1-4-2.2ZQ350-31.5Y100L1-4-3426.521.51917.51513.5XWD4-5-35ZSY160-35.5 Y100L2-4-3ZQ350-31.5 Y112M-4-45.5373027242118.5XWD5.5-6-35ZSY160-35.5Y100L1-4-4ZQ400-31.5Y132S-4-5.57.5504136.532.528.525XWD7.5-6-35ZSY160-35.5Y100L1-4-4.5ZQ400-31.5 Y132M-4-7.51173.56053.5484237XWD11-7-35ZSY160-35.5Y100L1-4-7.5ZQ400-31.5 Y160M-4-11FU500型链式输送机驱动装置及最大输送长度选择表 表10物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大33116.54342925221816XWD4-6-71ZSY160-71 Y112M-4-4ZQ400-50 Y132M1-6-4采用采用5.5474035312522XWD5.5-7-71ZSY180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-5.57.5645447413530XWD7.5-8-71ZSY180-71 Y132M-4-7.5ZQ500-50 Y160M-6-7.511907565564540XWD11-9-71ZSY200-71 Y160M-4-11ZQ650-50 Y160L-6-114013.585.5373127242017XWD5.5-7-59ZSY160-56 Y132S-4-5.5ZQ500-40 Y132M2-6-5.57.5514337322724XWD7.5-8-59ZSY180-56 Y132M-4-7.5ZQ500-40 Y160M-6-7.511746354484035XWD11-8-59ZSY200-56 Y160L-4-11ZQ650-40 Y180L-6-1515907565564540XWD15-9-59ZSY200-56 Y160L-4-15ZQ650-40 Y180L-6-15控制采用5017105.5302522191614XWD5.5-6-47ZSY160-45 Y132S-4-5.5ZQ500-50 Y132S-4-5.57.542 3530262219XWD7.5-7-47ZSY180-45 Y132M-4-7.5ZQ500-50 Y132M-4-7.511615141393329XWD11-8-47ZSY180-45 Y160M-4-11ZQ650-50 Y160M-4-1118.5907565564540XWD18.5-8-29ZSY224-45 Y180M-4-18.5ZQ650-50 Y180M-4-18.5不能采用6822137.5302622191614XWD7.5-6-35ZSY160-35.5Y132M1-4-7.5ZQ400-25 Y160M-6-7.511453833292421XWD11-7-35ZSY180-35.5 Y160M-4-11ZQ500-25 Y160L-6-1115625245393329XWD15-8-35ZSY180-35.5 Y160L-4-15ZQ6500-25 Y180L-6-1518.5766155494136XWD18.5-8-23ZSY200-35.5Y180M-4-18.5ZQ650-25 Y200L2-6-22FU600型链式输送机驱动装置及最大输送长度选择表 表11物料磨琢输送量m3/h链速度m/分主轴链速r/min功率KW相应动力可输送量最长距离（m）减速机及电机型式物料容量（t/m3）摆线针轮减速电机硬齿面减速机及电机圆柱齿轮减速机及电机0.50.81.01.21.51.8小大33116.54342925221816XWD4-6-71ZSY160-71 Y112M-4-4ZQ400-50 Y132M1-6-4采用采用5.5474035312522XWD5.5-7-71ZSY180-71 Y132S-4-5.5ZQ500-50 Y132M2-6-5.57.5645447413530XWD7.5-8-71ZSY180-71 Y132