5s standardisationF141 1 2.ppt

JohnDeereTurfCare5SStandardizationExamplesF141 1 2 MOP 017 27 0 1a Tape RedTape 2inchwide NonConformingMaterialAreas 8inx8incorners 8inX8inCorners Notice NonConforminglabelonthefloorinfrontofthearea MOP 017 27 0 1b Tape YellowTape 2incheswide GeneralUse material partspresentationalongaisles use5Inchhashmarksbetweencontainers 5InHashMarksBetweenContainers GeneralUse Boxisnotrequired butispermissibledependingonapplication MOP 017 27 0 1c Tape BlackandYellowTape 2InchesWide Egressaislesandcautionareas Egressaislesmarkedwithblackandyellowtapeareintendedtoremainclear Aisles MOP 017 27 0 1d Tape RedandWhiteReflectiveTape 3Incheswide ProductionsafetyareasExamples RunInAreasorotherareaswheresafetydictateslimitedtraffic MOP 017 27 0 2a Labels Whitelabelswithblackprint 1x4inches Smallpartsbinsandshelves Whereasmallbinisusedtostoreparts anidenticallabelshouldbeusedontheshelftoidentifythelocationNote ColorPrintisNotRequired MOP 017 27 0 2a 2 Labels Whitelabelswithblackprint 1x4inches Smallpartsbinsandshelves Whereasmallbinisusedtostoreparts anidenticallabelshouldbeusedontheshelftoidentifythelocation MOP 017 27 0 2a 3 Labels Whitelabelswithblackprint 1x4inches Smallpartsbinsandshelves Whereasmallbinisusedtostoreparts anidenticallabelshouldbeusedontheshelftoidentifythelocation NoticeSmallWhiteLabelsAppliedDirectlytotheBenchisOk MOP 017 27 0 2b Labels Yellowlabelswithblackprint 2 inchwide Materialstoragelocationsonthefloor Examples PartNumbers CartLocations etc Note PartNumberLabelsDoNotRequireaPartName MOP 017 27 0 2c Labels Yellowlabelswithblackprint 1 2inchwide Blackmaterialracks MOP 017 27 0 2e Labels HazardLabels Anybottleorcontainerthatholdaliquid ThisIncludesbinswithO Ringsandhydraulicfluid MOP 017 27 0 2f Labels IPK InProcessKanban InformationLabels YellowTape2 inch Floorlocations hoppers bins andspecialcartsaremarkedwithamaximumquantity MOP 017 27 0 3a WorkstationSetup WorkstationSign Allworkstationsignswillbemarkedusinga2sided5x7inchacrylicsign StationID TechnicianDailyResponsibility MOP 017 27 0 3b c WorkstationSetup b OMSBookLocation Wherepossible thetoprightsideofthestationwillbethestoragelocationfortheOMSbook c ToolStorage Therearemanyacceptablemeanstostoretoolsaslongastheycanbeidentifiedashavingaspecificlocation OMSBook ToolMat MOP 017 27 0 3c WorkstationSetup ToolStorageSmallBins ToolsstoredinthebinarelabeledonthesideofthebinToolBoards Toolsareshadowedormarkedandhungontheboard BinwithTools ToolBoard MOP 017 27 0 4 Signs AllsignswillmeetthestandardsprescribedbytheSafetyManagertoensuretheymeetregulatoryguidelin