FMEA控制程序DFCPQEOMS-（5个doc 3个xls)4.xls

Originator Ozaki ShigeoVersion Page 1 of 19 FD FM732013 Rev 01 Potential Failure Mode and Effects Analysis Process FMEA FMEA Number C245Rev1 2 Prepared By Ozaki Shigeo Item C245放大器Process Responsibility 生产部FMEA Date Orig 2003年5月12日 Model Year Vehicle s Current Various ProgramKey Date 2003年6月1日FMEA Date Rev 2003年5月28日 Core Team 开发部 彭贤志 吴秀华 IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible 0805元件承受不小于 8N水平推力 未达到设备控 制要求 无功能6HI 实际固化温度不符合要 求4无 1 每天检查实际固化 温度245 20 2 首件检验 3 每小时检验5块 372无 传输速度不 符合要求 4无 1 每天检查 0 55 0 05m min 2 首件检验 3 每小时检验5块 372无 固化时间不 符合要求4无 1 每天检查245 20 情况下固化时间为 80 30秒 2 首件检验 3 每小时检验5块 372无 未达到推力要 求 1206元件 推力 12N 0805元件推力 8N 无功能6HI 设备温度系统不稳定4 定期月保养 1 清洁风扇擦掉灰尘油污 2 清洁排气管 检查是否 堵塞 擦掉油污定期日保 养 1 清扫机器表面 2 检查控制面板温度设置 3 检查传送带运行情况 4 清洁传送带 1 每天检测回流炉温 度曲线图 2 每小时测试10块 半成品板 3 首件检验 4 每小时抽检5块 372无 自检 50 60 要求 1 检查元件是否漏贴 漏贴漏贴6检修人员未检出2无 1 首件检验 2 100 用贴片元件检 测夹具全检 560无 储存 60 加工好板子元 件压伤 功能降低5 1 未放入合适的周转箱 2 放入周转箱方向错 3 未标识 4无放后自检240无 合格品 非合 格品混淆 功能降低5 1 无标识 2 少隔离 2无 1 合格品有明显标识 2 非合格品放入隔离 区 550无 贴片 50 30 要求 1 不贴错 2 不少贴 3 位置精确 Originator Ozaki ShigeoVersion Page 9 of 19 FD FM732013 Rev 01 Potential Failure Mode and Effects Analysis Process FMEA FMEA Number C245Rev1 2 Prepared By Ozaki Shigeo Item C245放大器Process Responsibility 生产部FMEA Date Orig 2003年5月12日 Model Year Vehicle s Current Various ProgramKey Date 2003年6月1日FMEA Date Rev 2003年5月28日 Core Team 开发部 彭贤志 吴秀华 IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F C KO 品管部 李志斌 生产部 廖剑雄 技术部 OZAKI 薛明 Process Function Potential Failure Mode Potential Effect s of Failure Severity Control Item Potential Cause s Mechanism s of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection Detection RPN Recommended Action s Area Individual Responsible IQC F