三维力传感器论文煤炭三维截割力传感器的设计与解耦分析.doc

三维力传感器论文：煤炭三维截割力传感器的设计与解耦分析【中文摘要】设计了一种煤炭三维截割力传感器,通过传感器可以准确获得采煤机截齿在截割过程中的受力信息,从而为深入研究煤炭截割机理、定量评价煤炭截割特性、合理选择和使用采煤机和截齿提供依据。该传感器是采用电阻应变式的测量原理,通过黏贴在弹性体上应变片的受力变形测出三维力信号。传感器由弹性体、连接件和保护罩组成,弹性体是传感器的核心部分。本文设计的弹性体是一个圆环结构,在圆环的上下两层各开4个槽孔,槽孔是对称分布的,相位相差45。上下层槽孔间和同层槽孔间的薄壁区为剪切应力敏感区,不同的剪切应变区对应测量由不同方向的力产生的应变。弹性体的结构尺寸通过正交试验方法进行优化设计得到。其次,采用有限元软件Ansys对传感器进行了静态分析、模态分析、谐响应分析和瞬态响应分析,得到了传感器在静态载荷作用下的应变变化规律,从而确定了应变片的贴片位置。同时得出了传感器的固有频率、振型和频响特性。再次,对弹性体进行贴片,通过合理的组桥方式,从理论上消除维间耦合。传感器的标定实验是采用加标准砝码的方法进行的。通过静态标定,得到了传感器的非线性度、灵敏度、回程误差等静态性能指标。最后对传感器进行解耦,本文采用最小二乘法对传感器进行静态线性解耦,采用BP神经网络方法和独立成分分析方法进行静态非线性解耦。证实了BP神经网络解耦的方法比最小二乘法和独立成分分析方法解耦的精度高。图表参【英文摘要】In this paper. a kind of three-axis coal-cutting force sensor is presented. We can obtain force information of shearer in the cutting process through the sensor, which provides a basis for in-depth research of cut coal mechanism, quantitative assessing of cut coal features, reasonable options and the use of coal cutters and cut teeth.The sensor measures three-axis force signals through stress deformation of the strain gauge in elastic body.Firstly, sensor is comprised of elastic body, fitting and a protective covering. The elastic body is the core part of the sensor. It is a torus structure, and four slots are opened in the torus structure of the above and below. Slot is symmetrical,45phase difference.The thin-walled area between the above slot and the below slot is named shear stress area.Different shear strain area corresponding measure different direction of force. The size of elastic body structure is optimized through orthogonal tests.Secondly, the static analysis, modal analysis, harmonic response analysis and transient response analysis of sensor had been run by finite element software Ansys. Strain changing regularity of the sensor in the static load was obtained, so that we can determine the position of the strain gauge patch was determine. Meanwhile, the natural frequency, vibration mode and frequency response characteristics of the sensor were derived.Thirdly, stain gauge was pasted on the elastic body. Through the reasonable Bridge circuit, coupling between dimensions was eliminated in theory. Sensor calibration experiment was carried out using the method of plus standard farmar. Nonlinearity, sensitivity, hysterisis error etc static performance index of the sensor were obtained by the static calibration. Lastly, the static linear decoupling was carried out by least square method, and BP neural network method and independent component analysis method was used for static nonlinear decoupling.Whats more, it was confirmed that BP neural network decoupling method was much more accurate than the least square method and the independent component analysis method.Figure 63 Table 13 Reference 44【关键词】三维力传感器 全剪切 有限元 耦合 神经网络【英文关键词】three-aixs force sensor full shearing finite element method coupling neural networ【目录】煤炭三维截割力传感器的设计与解耦分析摘要5-6Abstract6-7插图清单14-17表格清单17-18引言18-191 绪论19-251.1 研究意义191.2 研究现状19-231.3 研究内容23-252 传感器的结构设计25-342.1 传感器的结构设计25-272.1.1 弹性体主体的设计25-262.1.2 上、下连接件的设计26-272.1.3 保护罩的设计272.2 弹性体的优化设计27-332.2.1 正交试验设计27-292.2.2 有限元分析与结果29-332.3 本章小结33-343 传感器的静动态有限元分析34-543.1 有限元分析的目的343.2 有限元法介绍343.3 传感器的静态有限元分析34-433.3.1 建立模型35-363.3.2 网格划分363.3.3 加载并求解36-373.3.4 检查分析结果37-413.3.5 传感器的线性特性分析41-433.4 传感器的动态有限元分析43-533.4.1 模态分析43-473.4.2 谐响应分析47-493.4.3 瞬态动力学分析49-533.5 本章小结53-544 传感器的加工制造54-604.1 传感器的加工544.1.1 材料的选取544.1.2 传感器的加工544.2 应变片的选取与粘贴54-554.2.1 应变片的选取54-554.2.2 应变片的粘贴554.3 应变片的布置与组桥55-594.3.1 测量X方向力的贴片位置和组桥方式55-574.3.2 测量Y方向力的贴片位置和组桥方式574.3.3 测量Z方向力的贴片位置和组桥方式57-594.4 本章小结59-605 传感器的实验标定60-725.1 传感器的静态标定60-615.2 静态标定实验61-715.2.1 电阻应变仪的标定实验61-635.2.2 X向标定实验63-675.2.3 Y向标定实验67-695.2.4 Z向标定实验69-715.3 本章小结71-726 传感器的解耦72-806.1 传感器静态线性解耦72-746.1.1 静态线性解耦原理72-736.1.2 基于