CVM公司镁厂管理制度汇编.doc

CVM公司太平镁厂管理制度汇编2010年7月制度目录一 职能管理制度目录1劳保用品管理制度Labor Insurance supplies management system2工器具管理制度3备品备件管理制度4成品库管理制度5天然气装置管理制度6精炼坩埚安全使用制度7热电偶管理制度8车辆管理制度Vehicle Management System9车辆日常维护使用管理制度Routine maintenance of vehicles using the management system10设备管理制度11特种设备管理制度12设备日常维护保养及安全运行制度13设备润滑管理制度14出入库管理制度15规范原材物料质量控制的制度16出厂产品管理制度17进厂原材料验收制度18安全生产责任制19安全技术通则General Security Technology20安全生产教育制度21安全检查和隐患消除Security check and eliminate potential dangers22安全例会制度Regular system security23安全生产奖惩管理制度Safety incentive management system24安全生产检修管理制度25化学危险品管理制度26新建、改建、扩建和技术改造工程三同时管理制度27动火制度28消防设施、消防器材管理制度 29登高作业管理制度Climbing operations management system30要害岗位安全管理制度31设备检修停送电安全规定32记录管理制度Records management system33培训管理制度及考核细则培训管理制度及考核细则34考勤管理制度Attendance Management System35会议管理制度Conference Management System36周一检查制度37人事管理考核制度Personnel management evaluation system38镁锭入库制度39安全作业证发放、使用管理制度The safe operation of card issuance, use and management system40安全生产值班管理制度Duty safety management system41安全防火防爆制度42事故管理制度Incident management system43环境保护管理制度二 岗位责任制目录Second - post responsibility system directory1厂长岗位职责2经营副厂长岗位职责3生产副厂长岗位职责5设备副厂长岗位职责6厂办主任岗位职责7人事管理员岗位职责Personnel Administrator Responsibilities8文印员岗位职责Printing and copying staff job responsibilities9档案管理员岗位职责File manager job responsibilities10内勤管理员岗位职责Back office manager job responsibilities11核算员岗位职责12后勤人员岗位职责Support staff job responsibilities13安全生产技术科岗位职责Safety Technology Section of the job responsibilities14调度岗位职责15动力车间管理职责16供销科管理职责17机修班岗位职责18电修班岗位职责19动力班岗位职责20炉修班岗位职责21化验室岗位职责22原料车间岗位职责22还原车间岗位职责23还原车间调温工岗位职责24还原车间真空工岗位职责25还原车间锅炉工岗位职责26还原车间炉前工岗位职责27精炼车间岗位职责 一 职能管理制度Functional management system1. 劳保用品管理制度Labor Insurance supplies management system1.1. 劳保用品发放原则Disbursement of Labor Insurance supplies1.1.1 劳保用品发放是预防生产过程中发生伤害事故的一种辅助措施。PPE issued is to prevent injuries that occur during the production of a supplementary measure.1.1.2 劳保用品是根据劳动条件发给个人在生产过程中使用的防护品，不是给个人的生活福利用品，职工应当爱护、节约使用。Labor supplies are distributed to individuals under the working conditions used in the production process protection products, not for personal welfare items, staff should take good care, economic use.1.1.3 我厂劳保用品统一按公司批示标准执行。Our factory labor supplies the implementation of unified standards in accordance with company instructions1.2. 劳保用品管理原则Labor Insurance supplies management principles1.2.1 每月1-5日为厂向公司申报劳保计划时间，10-15日为本厂发放劳保时间。劳保用品发放由办公室统一管理。-5 days per month reported to the company for the factory labor planning time, 10-15 issued to factory labor time. PPE issued by the Office of the unified management.1.2.2 新进厂职工必须先进行三级安全教育，经安全考试合格后凭厂部分配通知单到各车间试用。试用前，先暂借劳保，试用合格后由车间主任提交发放劳保人员名单，办公室主任审批后，办理相关出库手续。试用不合格的，劳保用品收回。New factory workers are required to conduct three safety education, economic security, after passing the examination with the workshop Changbu of allotment to the trial. Trial before advancing labor, trial by the shop after passing a list of persons submitted by the Director issued labor, office approval and go through the library procedures. Trial failed, labor supplies back.1.2.3 职工因岗位变动，劳保用品也作相应调整，调整后劳保发放由车间主任、分管厂长逐级审批后方可调换。Workers due to job changes, labor supplies are adjusted accordingly, the adjusted labor paid by the workshop director, in charge of director approval before sequential exchange.1.2.4 每月正常使用的劳保，由车间开票，经车间主任签字后，主管厂长审批。Normal use of labor per month, counting from the workshop, signed by the workshop director in charge of director approval1.2.5 如遇生产损耗、抢险救灾，设备检修等特殊情况，办公室可根据具体情况经厂长批准后及时增发相应的劳保用品。In case of production losses, disaster relief, equipment maintenance and other special circumstances, the office director under specific conditions approved by the timely issuance of appropriate protective equipment1.1.2.6 各车间发放劳保时，必须由职工亲自在劳保领用表上签字，并于当月20日前交回综合办。The workshop paid labor must be requisitioned by the staff person at the labor table to sign and return in the 20th month in running 1.2.7 未达到劳保使用周期而损耗的防护用品执行交旧领新制度。如防护面罩等。Does not meet the life cycle of the loss of labor protection supplies the implementation of new system of paying the old leader. Such as protective masks.1.2.8 离厂职工的劳保用品未达使用期限时，折价扣款。From factory workers to use PPE less than the period, the discount charge2. 工器具管理制度 Tool Procedures2.1.工器具的领用 Uses tool procedure工器具的领用统一由领用车间开票，车间主任审核，厂级领导批准。设备科和车间分别建立工器具台帐，由经领人签字后,方可领取,除新开项目外，其余所有工器具领用必须遵守交旧领新制度。Agreement tools car insurances fee, account, new and old procrdures approved by director, except new activities.2.2.特殊工器具的领用 Sepcial tool uses procedures各车间如需临时使用特殊工器具，由车间工器具管理员到保管库办理借用手续后方可领取，使用完毕后24小时内返回仓库，同时保证工器具干净、完好(正常磨损除外)，否则考核借用人2分，车间1分。若车间需配置特殊工器具时必须由厂长批准，供应科审核，并做好特殊工器具台帐。Car insurances any temprorary used special tool approved by storekeeper.24 hours return after uses. To improved tool clean completed (At least normal scrub.Although uses 2 point, car insurances 1 point.If any special account connecting approved supplyby director.2.3.车间公用工器具的管理 Facility Tool Car insurance procedures车间公用工器具必须由车间指定专人保管，并做好工器具台帐及管理工作。如发现丢失、人为损坏照价由车间赔偿，并考核车间主任和保管人2分。Car insurances tools approved by Car insurances special safety security any lost, stolen and spoil payable following the actual price.Director car insurances and security 2 point.2.4.个人保管工器具的管理个人工器具，由车间指定专人在遵循上述第一条的情况下统一领取，做好发放登记卡一式三份，一份交核算，一份交设备科，一份交车间保存。使用期间内如有损坏、丢失现象，由个人自负。若使用期间发生辞职、开除等情况，必须交回所领工器具，并将工器具登记卡经负责人、设备科签字后交核算，才可领取剩余工资。如若丢失、少交在当月工资中扣除。个人工器具在使用期内不予办理新工器具的领用手续，一年后更换损坏的工具。2.5.车间工器具(个人工具)的考核车间工器具(个人工具)由设备科组织相关人员不定期的进行检查考核。对丢失、人为损坏的工器具考核责任人1分，并填丢失、损坏工具卡三份，其中一份交核算，一份交设备科，一份交车间保存，由核算员在当月工资中扣除丢失、损坏工具款。 3. 备品备件管理制度为了保证我厂正常生产，降低备品备件消耗，对备品备件的计划、供给、领用、消耗等相关行为制定以下制度。3.1.备品备件：除厂部供销科所辖的范围外，其余的备品备件由各车间统一负责保管、使用管理等工作。3.2.备品备件计划：供销科相关责任人主动工作，根据采购周期和厂部生产情况，在控制合理库存和完全满足生产需要的前提下向公司报送计划，并且及时询问计划落实情况，保证生产需要。3.3.供给：计划落实后，供销科及时将各种备品备件采购进厂，并按规范办理相关手续，做到完全符合公司财务制度，否则考核责任人2-5分。3.4.保管 领用：3.4.1规范库房管理，由供销科组织每月二十六日前对库存物资盘存一次，若有丢失损坏情况，照价赔偿，连续两个月存在同类情况，相关人员予以辞退。3.4.2除一次性消耗材料外，其它材料领用均执行交旧领新制度，有使用价值的部件在交旧领新时单独存放。特殊情况下，交旧可在先办手续领新后补交，但是必须在设备修复或备件安装完毕后24小时内交回旧品.否则考核领用人2-20分。3.4.3销毁制度：旧物品统一由核算员登记，将有价值可修复的部件交维修人员修复交库建帐重新利用。无价值的半个月集中销毁一次，由保管、核算、负责人和分管厂长参加。3.4.4标准件在执行交旧领新时，必须按原有数量交回80%以上的旧部件，否则考核领用单位2-10分。3.5.帐务：车间核算员、保管、领料员票据帐务规范，及时做到名称准确、单位规范、数量清晰、一物一单，否则考核相关人员2-10分。3.6.备品备件使用管理：供销科、动力车间每月六日和二十日下午2：30组织相关人员对现场备品备件使用情况进行检查，发现使用不善，旧件未交等情况，考核使用单位2-10分。3.7奖励制度：备品备件的使用管理中提出好的建议，或管理严谨有序的部门员工给予2-10分奖励；旧备品备件改装使用，新备品备件安装使用中提出好的建议，并实施者，根据其敬业精神和产生的效益给予2-100分的奖励，并且全厂表扬。4. 成品库管理制度4.1.成品库是本厂终端产品的集中管理处所，因此成品管理员必须对进出产品清点数量，检查质量，建立帐册，确保帐物相符。4.2.进入成品库的成品必须分类、分级放置，保持成品整齐、有序、合理、一目了然。4.3.保持成品库卫生清洁。4.4.成品出、入库必须办理相关手续，成品帐必须日清月结。4.5.成品库除上级主管或有上级主管人员陪同参观，未经许可其他人员一律严禁进出。进入成品库严禁吸烟，凡发生类似现象处以30元罚款。4.6.未经许可，严禁从成品库取样、拆包、掉包、拍照，违反本条者，从重处罚。4.7.成品库管理员依据实际情况，进行调整成品的放置位置。4.8.与生产车间协调好关系，原则上，不合格产品不予入库。本库设置的“不合格区”指的是镁锭中成份超标，或表面质量略有不合格的产品，日入库量不代表其生产量。4.9.成品出库严格执行公司、厂相关制度，必须有供销部提货单和本厂领导签字，否则，不予出库。4.10.本办法适用于镁锭成品管理。 5. 天然气管理制度5.1.煤气稳压装置主要是用来调节煤气波动，防止事故隐患，所以电脑操作和煤气压力操作工同时肩负着两项工作。不论在什么情况下，这两项工作如发生异常现象应及时向相关领导或值班调度反应情况，说明原因，以便处理。5.2.在上班期间不许迟到、早退，经查岗发现一次扣1分。5.3.上班时间不许睡觉，发现一次扣1分。5.4.上班时间不许串岗、不许玩电脑游戏，发现一次扣1分。5.5.各班都必须做好原始记录，按表中要求的时间每一小时如实记录一次，每天的报表大夜班下班时报回生产科，如不按时记录虚报数据一经发现扣2分，报表不及时扣1分。5.6.要经常观察还原炉的温度是否低于或高出指定温度，煤气压力是否波动。如有异常出现，应立即报告相关领导和值班调度，以便及时处理问题，如因反馈不及时造成事故扣除5-20分。5.7.任何人不得私自顶岗，违犯一次扣2分，无故旷工扣30分。8.下班时一定要当面交接清楚，交班者一定要把卫生清理干净，违者一次扣1分。5.9.还原炉温前期1-2小时炉温由1150上升到1200，中期12105，正常还原温度为1220。5.10.煤气压力2000-4000Pa，还原炉温12205。ABOVEGROUND LPG STORAGE YARD RULES AND REGULATIONS CVM.LPG.S-R&G.Yard (Rev. 0)DescriptionThis safety rules and guidelines describe the necessity action and precautions for all personnel entering the LPG storage yard. This document stresses on storage yard that is stored in aboveground vessels and barricaded by a fence or a wall.ObjectiveThe objective of this document is to ensure that all authorized personnel entering the storage yard is done in a safe manner and to increase risk mitigation for work done in and around the facility.Important PreparationsI. Identify, inform and obtain permission from the Operator of the system.II. Only inducted and trained personnel who are familiar with the current LPG system are allowed entry to the facility. Inducted but untrained personnel shall be escorted by an inducted and trained or experienced supervisor at all times.III. All personnel shall only enter the facility if they are PROPERLY EQUIPPED with the following PPE as a minimum:o Safety helmeto Safety bootso Other PPE such as safety harness, safety goggles, respirator, etc shall be used as deemed appropriate.IV. Sources of ignition shall not be allowed into the facilities:o Electrical power tools.o Mobile telephones.o Cigarette lighters.o Naked flame of all sorts (inclusive of ignited cigarette buds)V. The above ignition sources shall not be allowed within the 30m proximity of the facility should there be any purging, leaking or any release of LPG gas.InstructionsI. ENTRY INTO THE FACILITIESo The Person-In-Charge will be responsible to ensure that there is no ignition of any kind is present before and during the progress of designated tasks/duties. Smoking is STRICTLY PROHIBITED in the facility; and is STRICTLY PROHIBITED around the facility (30m radius) when there is discharge of LPG gas. Ignition source includes BUT ARE NOT LIMITED TO: ignited cigarette buds, naked flame, charged bare electrical cables, etc.o The Person-In-Charge of the entry to the facility shall ensure that all the access and entry gates are left unlocked and open at all times during any entry. The gates are to be left open facing OUTWARDS to reduce obstruction footprint in an event of evacuation. o The Person-In-Charge shall monitor all personnel in the facilities constantly: Only authorized personnel shall be allowed to operate any equipment such as valves, regulators, gauges, etc. All personnel entering to the facility shall only perform their designated task in their designated zones and shall not be permitted to wander around the facility. The Person-In-Charge shall control and limit the number of persons entering the facility. There shall be no more than 5 persons present in the facility at any given time. Observers, visitors or person not directly involve in the duties carried out in the facility shall only be allowed into the facility no longer than thirty (30) minutes. In the event where more than 5 personnel is required for the designated duties in the facility, the Person-In-Charge shall be responsible to seek for approval from both the Section Head of Engineering Department and the Safety and Health Officer on duty. Each Person-In-Charge shall be monitoring not more than 5 working personnel at any one time.II. EXIT FROM AND ISOLATION OF THE FACILITYo All personnel exiting the facility before the completion of designated task/duties shall report to the Person-In-Charge. The Person-In-Charge shall be responsible to ensure that any incomplete task/duties is properly sealed and is leak-free before discharging the personnel.o All personnel shall assemble outside of the facility in the designated assembly point and a head count shall be carried out.o The Person-In-Charge shall ensure that all personnel are accounted for. Should there be personnel missing, a search party of two (2) persons shall be organized to locate and escort the said person out.o Upon all persons accounted for, the Person-In-Charge shall shut and lock all access / exit gates.DescriptionThis safety rules and guidelines describe the necessity action and precautions for all personnel preparing and later putting the fuel gas piping system into operation.ObjectiveThe objective of this document is to ensure that all authorized personnel preparing and putting the fuel gas piping system into operation is done in a safe manner. This involves the operation of the correct components in the system to provide flow to whichever portion required.Important preparationsI. Quantify and verify the operating parameters pressure, temperature and volume for the incoming portion and the actual piping system meant to be put into operation.II. Identify and rectify components that had been operated for isolating the piping system, specifically:o Isolation valves shall be returned to closed position.o Spectacle or paddle blinds shall be engaged to OPEN position.o Removable spool pieces shall be installed back in position.o Flanges that been disengaged shall be installed back in position.III. Identify bleed or vent points in the section. These shall be in SHUT position and ONLY operate when REQUIRED.InstructionsI. Crack open the equalizing valve at the most upstream portion of the piping system to start flow.o In the absence of equalizing valve, crack open the most upstream main line isolation valve.NOTE: Cracking open a valve involves opening the valve as slowly and as little as practicable until an indication of slow is detected. There will be a hissing noise as the gas starts to exit the valve orifice. This will stop once the line pressure is stabilized.II. Leaving the valve in cracked open position, the line pressure shall be allowed to stabilize.o While introducing the medium into the pipe network, ensure that NO SOURCE OF IGNITION is present within 3 meters from the pipe network and exit point of the fluid.o Source of ignition include, but are not limited to naked flames, embers, hot surface (150oc or 25oc lower than the auto-ignition temperature, whichever is lower) and non-intrinsically safe electrical connections.o Depending on the composition of the fluid in the pipe network prior to putting it into operation, the vent or bleed valve may be operated to allow the displaced initial fluid to escape. During this venting/bleeding/purging process, Person-In-Charge is to make sure that everyone within the 30m radius is made known. NO SOURCE OF IGNITION mentioned should be present within 15m radius during this purging.III. When the piping system have been filled and stabilized:o The main line isolation valve shall be operated to the intended operating position.o The vent or bleed valve shall be returned to SHUT position.o Valve Lock Out and Tag Out (LOTO) procedures shall be applied, if applicable. IV.Monitoring After Commencing Operationo Person-In-Charge is required to periodically inspect the portion of pipe network that had been put into operation to verify its integrity.Instructions Scope And safety-related responsibilities for LPG station Access and movement of LPG container carrier trucks within the industrial compound1. Container carrier trucks must have a entry card issued by the CVM Magnesium security force in order to access the factory area2. The vehicle will be subjected to a search and full inspection in case of any leakage or damage on containers before access to the factory.3. The driver of the container carrier truck must maintain the vehicle speed require when moving within the factory area. 4. The security must ensure that the vehicle complies with all of the stipulations in the above-mentioned instructions, vehicle condition and movement instructions.Safety instructions for handling operations in stations1. Before any filling or transferring of LPG operation begin the container carrying vehicle, must ensure that:- The trucks is immobilised using brakes. Container condition does not show any visible anomaly or defect. All valves and accessories are closed and do not show any leaks. Grounding is correctly carried out. Safety instructions for loading or transferring are displayed, understood and most importantly applied. All mobile or electronic equipments must been switching off before filling operation begin. All emergency/escape door inside the LPG station been open before filling operation.2. Before filling or transferring operation begin, facilities technician must ensure no flames or source of fire be found close to the LPG station area.3. Filling or transferring operations must be performed with the help or guide by facilities technician until completed of work.ResponsibilityFilling and transfer responsibilities1. Safety while filling tank containers at the LPG station for loading operation is the responsibility of the operators involved.2. Security during the transfer of LPG tank at filling station is the responsibility of the security and operators involved.3. Before any tank container filling or transfer