六西格玛黑带培训教材4.ppt

4部R D6SigmaIntroduction 1 R D6Sigma概要2 R D6Sigma的History3 R D6SigmaProcess SIXSIGMATASKTEAM R D6Sigma概要 R D6 是将顾客需求定量化从中选定CTQ 对于所选定的CTQ 考虑工程能力设定Tolerance在开发阶段设计完成图达到6 水平的统计Tool R D6 的定义 R D6 的目标 开发 业务 量产 6Sigma 在产品的开发阶段上定量化顾客的Needs选定CTQ 对于选定的CTQ 进行工序能力分析赋予合理的公差设计完成图达到6 水准 R D6 技法 设计完成图 达到6 水准 3 4ppm 主要Tool QFD FMEADOE DesignofExperiments ToleranceAnalysis CTQ CriticaltoQuality 满足顾客的品质的特定值 QFD QualityFunctionDeployment 品质功能展开 FMEA FailureModes EffectsAnalysis 对于故障Mode的影响度分析 R D6 Transaction6 Manufacturing6 4 1 4 DMAIC Define Measure Analyze Improve ControlDMADV Define Measure Analyze Design VerificationDfSS DesignforSixSigma DFM DesignforManufacturing R D6Sigma的History Motorola 1987 GEA SixSigma MAIC MikelHarry外1名 SixSigmaAcademy SixSigma DMAIC 1995 MAD DfSS DMADV 1997 1 NPI NewProductIntroduction DFM LGEHomeAppliance MfgSixSigma 1996 R DSixSigma 1997 9 AlliedSignal 1987年从Motorola开始的6Sigma运动 到GE以后对于现存问题改善活动的DMAICProcess和所预测的不良 成为事前预防活动DfSSProcess 扩散到全世界 4 2 4 R D6SigmaProcess BusinessSystem Product Part Process People Select Define New Measure Analyze Re Design Re Design Verify Improve Control Design Optimize Sustain Yes No Yes No 企划 W S E S Pilot PP MP DDOV DMADV DMAIC D 1 D O V D M A D V Anything Anywhere Anytime DDOVisusuallynamedasIDOV ImeansIdentify 新产品 Modify 单纯改善 4 3 4 R D6SigmaProcess LGE sR D6SigmaProcessisIDOV Identify Design Optimize Verify 30 40Inputs AllX s CTQScreening FoundCriticalXs CriticalXs Optimization ControllingCriticalXs OptimizedProduct CustomerImpact CTQFunnel Process Tool VOC FieldData RegulationQFDPerformedProduct ProcessFMEASubsystemModelingCTQScorecard ParameterDesignMeasurementSystemAnalysisDesignofExperimentRobustDesignthroughTaguchi DesignforManufacturingToleranceDesignResponseSurfaceMethodMonte CarloSimulationFixParts ManufacturingSpec ReliabilityAnalysisStatisticalProcessControlControlPlanningP