EKA涂布化学品.ppt

EkaChemicals Suzhou Co Ltd CoLtd HeadOfficelocatedinSuzhouCity 95kmfromShanghaiManufacturingPlantinSuzhouCity JiangsuProvinceBranchofficesinGuangzhouandQingdaoCityTotalof78EmployeesinChinaatpresentWiderangeofchemicalproductsforPulp PaperIndustry frompulpingtocoating EkaChemicals Suzhou Co Ltd Pulp manufacturing Paper manufacturing Pulp PaperchemicalsRetentionInternalsizingSurfacesizingDrystrengthWetstrengthChemtronicsCoatingChemicals Debonders BleachingchemicalsDeinkingSodiumchlorateSurfactantsHydrogenperoxideHydrogenperoxidePeraceticacidSodiumhydroxideSodiumhydroxideChemtronicsChelatingagentsCellchem Recycledfibre EkaChemicals ApplicationAreas Watertreatment EKACHEMICALS2003Sales ProductAreas CoatingAdditivesBusinessHistory EkapurchasesHoptonTechnologiesInc HTI in2001 EkadesiredanincreasedfocusoncoatingsCoatingAdditivesTaskForceformedin2003 CoatingsOrganization WorkinginclosecoordinationwithregionalpersonnelforAsiaandEurope andotherEkaChemicalsbusinessfunctions CoatingsOrganization CraigWhiteProductManager Coatings8yearswithEka HTIMastersdegreeinAnalyticalChemistryExperienceinmanufacturing productmanagement andresearchanddevelopmentDutiesinclude marketingandtechnicalsupportforcoatingadditives MattStallTechnicalSales Coatings6 5yearswithEkaChemicalsDegreeinPaperScienceExperienceincoating retention andsizingDutiesinclude SalesandtechnicalsupportforMidwestUSA CoatingAdditivesMission PrimaryFocusistosupportandgrowbusinessinNorthAmericaExpandthebusinessinallglobalregionsbasedonavailableopportunities bymultiplyingEkareputation experience customersatisfaction andsuccess WhyChooseEka Systemapproach frompulptoreel CompletelineofcoatingadditivesIndustryleaderinInsolubilizerchemistryProvenapplicationexpertise CompleteLineofCoatingAdditives InsolubilizersSurfaceSizingAgentsLubricantsDefoamersWaxEmulsionsRheologyAgentsOilandGreaseResistance Insolubilizers FunctionInsolubilizersreducethewatersolubilityorsensitivityofthepigmentbindersusedincoatingformulations Insolubilizersstrengthenthebinderandimprovethesurfacestrengthofthecoatedsheet Bothoftheseattributeshelpthecoatedsheettowithstandtheaqueoussolutionsandmechanicalstressesplacedonitintheprintingprocess EkaChemicals Theworld sonlybasicproducerofallFDAallowedinsolubilizers aminoresinsglyoxalbasedresinszirconiumcompounds InsolubilizerSelection SelectingtheproperinsolubilizerinvolvesthreeprimaryConsiderations BindertypesCureraterequirementspHconsiderationsEKAiswellqualifiedtoprovidedependableguidelinesforoptimuminsolubilizerselection duetoourexperienceandbroadproductline InsolubilizerSelection AminoResinsMelrez 5350 MelamineFormaldehydeResin Effectiveonallbindertypes Latex Starch Protein andPVOH SlowcurerateLowfreeformaldehydeExcellentrunnabilityMFresinsarebeingphasedout andarenolongeraprimaryinsolubilizer GlyoxalBasedResinsCurez 5550 Premiumglyoxalinsolubilizer Excellentinsolubilizationwithhydroxyl OH sitesRecommendedforstarchorPVOHbindersExcellentrunnabilityHigherpotencythanbufferedglyoxalUpto30 efficiencyimprovementovercompetitiveglyoxalinsolubilizers ZirconiumCompoundsAZCOTE AmmoniumZirconiumCarbonateKZCOTE PotassiumZirconiumCarbonate Insolubilizescarboxyl COOH andhydroxylgroups OH PreferredinsolubilizerforlatexandproteinRapidcurerateonmachinePreferredstarchinsolubilizerwhencurespeedisprincipalconcernCanreducewhitepitchdepositionWidepHcompatability 5 5to10 5 Noformaldehyde noVOC s StructureofAmmoniumZirconiumCarbonate OH OH Zr Zr Zr NH4 OCO2 OH OH OCO2 OCO2 AZCInteractionwithCarboxylatedPolymers C O O OCO OH Zr OH OH OH Zr OH OH 2 C O Zr OH OH OH OH OH Zr CO 3 2 O OH AZCInteractionwithHydroxylicPolymers O O HO HO H H O O Zr Zr OH OH H H O O H H AZCOTEBenefits Improvedwaterresistance Leadstoimprovedprintingperformancemoreimpressionsbetweenwash upsimprovedinkreceptivity AZCOTEBenefits RapidCureRate Leadstorapidbinderimmobilizationdecreasesdustingreducesmottle Leadstorapidbinderimmobilizationdecreasesdustingreducesmottle RapidCureRate AZCOTEBenefits AZCOTEBenefits IncreasedCoatingStrength reducespickinganddustingreducessurfacedebris AZCOTEBenefits Reducedbindermigration andincreasedcoatingstrength allowslatexreduction reducesbindercostsbettergluepenetrationbetterglossdevelopment ZirconiumCompoundsAZCOTE AmmoniumZirconiumCarbonate ObjectivesReplaceNalco1680 AZC LowerInsolubilizercostsImprovewetrubresistance CoatedPaperboardRod Airknifecoaters InsolubilizerusedinAirknifeCoating100 latexbinderInsolubilizerdosedat5 asreceived ondrybinder AZCOTE Results AZCOTE5800Mimprovedwetrubresistanceby20 overNalco1680MoreconsistentwetrubvaluesInsolubilizerdosagecanbereducedtosavecost AZCOTEvs PAPUStudy 50parts 1Clay50partsCaCO38partsSBRLatexDosagesare4 6 and8 insolubilizer asreceived ondrylatex AZCOTEvs PAPUStudy WetendadditionofammoniumzirconiumcarbonateTiesupopenreactivesitesIncreasesTgoflatexAddedtopulperandthefanpumpTotaladditionrateis1 3kg T Preventsstickiesfromagglomeratingonthesheetormeltingonthedryers ZirconiumCompoundsZ tack wetendpitchcontrolagent ObjectivesReplacetalcforpitchandstickiescontrolRemovesolventforwireandfeltcleaningImprovetissuemachine srunability MachineType CrescentFormerDesignSpeed 2000m minPaperGrade Tissue Napkin Towel etc B W 10 45gsmFurnish NBKP LBKP BrokeWetend CurrentSystemReferenceSystemwetstrengthwetstrengthtemporarywetstrengthtemporarywetstrengthZ tackinthepulperat500ppmtalcinthepulperat2kg ton Z Tack ResultsCommercialApplication AfterrunningwithZ tack downtimeforwireandfeltcleanupdecreasedfrom1 5days monthto0 MachineranforfourmonthswithoutdowntimeduetowireandfeltcleaningPapermachinespeedincreasedto2080m minProductionrecordwassetbythemillMachinerunabilitywasimproved ObjectivesReplacetalcforpitchandstickiescontrolReducecoatingpickcausedbybacksidestickiesReducecustomercomplaintsduetounboundstickiesoncoatedanduncoatedside Reducestickiesclean upfrequencyatdryers MachineType CylinderMachineDesignSpeed 1200ft minPaperGrade CoatedPaperboardB W 66 110lb Furnish OCCCurrentSystemReferenceSystemZ Tackathydropulperandbacklinerfanpump Talcathydropulper2 5wetlb tonfurnishdosedathydropulper 2 5wetlbs tonmeteredatbacklinerfanpump Z Tack ResultsCommercialApplication Countableunboundstickiesreducedby90 CoatingpickduetostickieseliminatedPapermachinewebbreaksduetodryerstickiesagglomerationeliminated TwonewtargetconvertingcustomersacquiredwithsixweeksofZ tackapplication CompleteLineofCoatingAdditives InsolubilizersSurfaceSizingAgentsLubricantsDefoamersWaxEmulsionsRheologyAgentsOilandGreaseResistance SurfaceSizeinCoatingApplicationsFunction Pretreatment sizepress reducetopcoatpenetrationincreasesizingPre coatadditionimproveintegrityofcoatinglayersreducetopcoatpenetrationTopcoatadditionreducedustingstopinkorgluepenetrationprovideinertflexiblebarrier StyreneAcrylicEmulsions SAE PolyurethaneDispersions PUD StyreneAcrylicAcids SAA StyreneMaleicAnhydride SMA Ekaistheonlysupplierofthesefourmajortypesofsurfacesizingchemistry SurfaceSizingAgentsJetsize ProductLine PatentedsurfacesizingsystemutilizingzirconiumcompoundforimmobilizationReduceddustingwithincreasedashEnhancedinkjetprintabilityImprovedGurleyporosityExcellentefficiencyfromlow coststarch ZirconiumCompoundsMulti Print surfacesizingsystem Toppapersurface Bottompapersurface Starchbinderpenetration WithoutAZCOTE treatment Bottompapersurface Toppapersurface Starchbinderpenetration WithAZCOTE treatment CompleteLineofCoatingAdditives InsolubilizersSurfaceSizingAgentsLubricantsDefoamersWaxEmulsionsRheologyAgentsOilandGreaseResistance LubricantsFunction ImprovepigmentlubricationImprovesurfacesmoothnessIncreasecoaterbladeandslitterbladelifeReducedustingImprovesurfacefeelandsmoothnessImproveglossdevelopment CoatingLubricants Polycote PolyethyleneEmulsionsGloscote CalciumStearateBladecote XP2109 XP2112UniquelubricantwithRheologymodifyingproperties Polycote PolyethyleneEmulsions ExcellentpigmenttopigmentlubricationExcellentreleasecharacteristicsExtendedslitterbladelifeMinimumcoatingviscosityresponseExcellentshearstability Gloscote CalciumStearate ReduceddustingGlossimprovementEnhancedbladelifeHighshearstability 2250meters minute ExcellentproductstabilityCommodityandpremiumgradesavailableMinimumgrit freecalcium Bladecote XP2112 XP2109ModifiedSulfatedFattyAcid UniqueproductProvidelubricationandreduceslowandhighshearcoatingviscosity Reducesbladestreaksandscratchesthroughimprovedcoatingleveling Canincreasescoatingsolidsatsamerheology XP2109isFDAallowed XP2112isFDAallowed SystemObjectivesIncreaseCoatingSolidsImproveCoatingRheologyReduceorEliminateScratches XP 2109BenefitsModifiesCoatingRheologyatConstantSolids25 ReductionBrookfieldViscosity15 ReductionHerculesViscosity On machineCoatedBoard BladeCoater 800tpd Clay CalciumCarbonateandLatexCoating 60 Solids BladecoteXP 2109 brookfieldviscosity cps eachperiod24hrsproductionrate800tons day paperlostforscratches lbs eachperiod24hrsproductionrate800tons day SpecialtyfinepapergradesShortdwellbladecoaterwithlatexandstarchbinderRaisedcoatingsolidsfrom47 to49 ReducedBrookfieldviscosityfrom1500cpsto600cpsReducedHiShearviscosityfrom56 6to47 9Scratchingproblemeliminated BladecoteXP2109Millrehologyimpactexample CompleteLineofCoatingAdditives InsolubilizersSurfaceSizingAgentsLubricantsDefoamersWaxEmulsionsRheologyAgentsOilandGreaseResistance DefoamersFunction Breakbubbles foamReleaseentrainedairReducesurfacedefectsCanbeusedintwocomponentsystemAddduringmake up andaddatruntankUseonlysmallestamountnecessary D Foam Coating SizePressDefoamers D Foam9073CEBSbasedD Foam9079glycolbasedD FoamXP 3044phosphatebased CompleteLineofCoatingAdditives InsolubilizersSurfaceSizingAgentsLubricantsDefoamersWaxEmulsionsRheologyAgentsOilandGreaseResistance WaxEmulsionsFunction WaterresistanceCoefficientofFriction COF reductionScuffresistanceBloodholdout meatwrap Typicaluses butcherpapers bakingpapers andspecialtyboxes Keywax WaxEmulsions Ke