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Catalogue June 19 -26 , 2013 Instruction Book1600 km ( counting the first 100 working hours ) driver should learn the rules during the initiative 100 working hours .Diesel engine How to use the pneumatic brake system clutch changing gear brake system tire electrical appliance ,saving the fuel when driving the vehiclepay attention to the following principles when driving before start engine start motor shift rod instruction panel station ( buttons on conductor station )safe driving attention for braking system how to deal with troubleshooting engine not working engine very hottire flat protection of vehicle outside looking maintenance car check machine oil in engine replacement of engine oil and oil filter check coolant fluid liquid level replacement of coolant fluid air filter cleaning and replacement check battery check tire check fuse wire relay check brake fluid check steering wheel check cluth pedal adjustment cluth pedal check brake pedal brake pedal preparation check manual hand brake check brake vacuum boosterillumination technical data and maintenance agreement fuse box instruction technical agreement for vehicle diver instruction the driver should know in the first 100 working hours driving 1600 km the utilization of engine operation will affect the time of engine lift .the first 1600 km driving will play important role on the life of engine usage driver should pay much attention to the following speeding can not exceeding the first gear , 10 KM/hsecond gear , 15 km/hthe third 25 km/hlow speeding gear could not be used for long time .suddenly braking should be avoided exception emergency took place .specially within the first 300km ,20 hours .The first vehicle maintenance should be needed when engine operation 1000-2000km ,100-200 hours .engine oil will be changed .Diesel motor Our product Brother tourist train adopted the engine ,SOFIM 8140 .43S diesel engine is installed . it is created by Italian company IVECO Electrical control unit and cooling fuel when pressure Increasing in engine . we have reached the European 3 ,emission standard .our motor is designed as compact structure ,fine Reliability . power quality emission oil province ,torque Prominent . Instruction for diesel motor (发动机使用特别注意事项)12页Stepping the accelerator is forbidden when engine start,Last about 4 minutes ,definitely oil pressure will Be kept.Sufficient lubrication of turbo charger avoid the damage caused by poor lubrication . the speeding or overload running after the vehicle ,should also be idle for about one minute ,turbocharger cooled after flameout in order to avoid the turbocharger and engine damage .When light of air filter is on ,showing air filter core is blocked. Should be cleaning and replacement immediately .in the case of larger dust , regardless of warning lights or No , should be regular cleaning or replacement .When warning light of oil pressure is shinning ,tell you the engine oil pressure is so low .should stop immediately .waiting for cooling engine .you will check the oil level if necessary . topping the oil ,still have problem. Vehicle shall be sent to repair factory . The engine timimg belt drive system adopt gear type ,the larger impact will cause tooth shape timing belt misalignment ( climbing gear ) and make the spare partsDamaged. So it is strictly prohibited to transmitter to the impact of the larger, absolutely should not pull starter or slide on the engine flameout when downhill after the starting block . Must use the diesel engine oil ,choose the brand of Fine quality according the envirement temperature and replaced periodically by the regulation before joining after precipitation and filtration The cooling water should be clean and soft water ,Hard water will be forbidden for using such as alkaline or Minerals more larger 7 Has found the engine abnormal sound at any time ,Should immediately find sound sources or send to garageRepair. 8.due to utilization of electrical control unit common rail And diesel engine fuel injection system. In order to Security should pay attention to the following points .High pressure pipe to avoid the screw is not tight ,avoid To remove the high pressure pipe when engine is running.Can not try to get gas out of high pressure pipe . absolutely useless and very dangerous . low pressure piping integrity and function of system is also important .Should avoid adjustment and change if there are any leaks repair will be needed immediately .Low pressure and high pressure oil way have their circulation system , it is not necessary to get gas out off Pipeline . When installing the tubing or replace diesel filters , should be kept clean to prevent dust into the spare parts .9. new engine maintenance regulationNew engine maintenance regulation , engine in vehicle intinative mileage of 3500- 5000 km the purchaser Needs by invoice ,copy of certificate of approval And quality service card near Nanjing ,China Iveco companyAutomobile special maintenance unit for new engine Maintenance . this provision is mandatory .New user according to the instruction manual in front of the engine repair service and accessory requirement stated in the technical data of routine maintenance .during the warranty period if not to maintenance unit for service, once diesel engine failure , the user will lose maintenance service .8140 。43 SOFIM diesel engine introduction (概述)Sofim 8140 43 series engine is Italy IVECO company Development of the world advanced level of meeting the Requirements of European 3 ,emission standard . diesel engine has a unique accessory kit .can driving including vaccum pump ,power steering pump And oil filter. Cleaning machine ,high pressure oil pump Such as attachments with compact structure, high university etc . For integral cast iron cylinder block, consist of cylinder block, crankshell installation, is conductive to dry thin wall cylinder liner. Cylinder head for aluminum alloy castings, valve seat and valve guide For ball mill cast iron crankshell, full support with thrust Tile as the positioning reference, main journal and even after including hardening rod journal .Crankshell and connecting rod bearing shell for electroplating copper lead three element combination .Camshaft valve train use overhead camshaft type ,mounted on the cylinder cover. The opening of valve is controlled directly by the camshaft by curved shaft via tooth belt drive .Engine lubrication system is a kind of mandatory loop type system. After the oil through the oil pump into the oil pump filters, inflows after the oil cooler cooling under certain pressure. And then the oil through the oil filter through the pipeline to the lubrication parts .Cooling system for enclosed forced circulation system: there is a water injection valve and a water valve, which can adjust internal system pressurel diesel engine fuel injection system: the fuel injection system provides up to 135 mpa, injection pressure, the precise control of electronic management system makes the performance of the engine to achieve the optimization, and control of the emissions and fuel consumption 8140.43 S series diesel engine is a turbocharged, water-cooled diesel engine, including 8140.43 N diesel engine with VNT variable cross-section geometry nozzle type superchargerThe engine maintenance (发动机的保养)1. Inspection, preparation before starting ( 启动前的准备和检查)1. Oil (1) check the engine oil level, it should be between two scribed line, if necessary, by gas injection Add the machine oil. Must use the CH4 level 15 w / 40 grade diesel engine oil and CH4 10 w / 30 diesel engine oil, it is recommended to use Fujian Laike brand of engine oil. Check the engine coolant quantity, engine coolant liquid level must be in the MAX (top) and MIN (minimum) between the two marks, if necessary, add coolant through the injection port. Cooling fluid type silicate salt is three effective coolant must be used; Boiling point 107.8 , freezing point _ 37 , it is recommended to buy JFL - 3 or HF - 36 coolant ( produced by the peoples liberation army institute of machine oil study Check all pipe joints, pipe joints in good condition, and leakage phenomenon. 4. Check the air filter, fuel filter and battery (检查空气滤清器,燃油滤清器,电池)The engine start. Room temperature 1) upon the transmission gear lever, so that it is in the neutral position. (2) the new engine, parking too long or for lack of oil and stop the engine, to eliminate fuel gas in the pipe(3) fully on the clutch pedal. 关于制动 Braking systemBrake ,you must check the brake fluid liquid level height and the quality of bake liquid. this will be directly related to your safety. When you will refill or replace the brake fluid, should bear in mind that you use the national standard in the GB10830 JG4 brake fluid level and FMVSSDOT3 standards. And different brand of brake fluid mixture is forbiddenNew friction disc will be running within 200 km of beginning . it would not be the best braking effect so that after replacement of new friction disc, user should pay attention to control the speeding ,not so fast Re tire (关于轮胎)Should check the tire pressure regularly, may not be too high or too low. Such as air pressure is too low, driving resistance is big, steering heavy will increase fuel consumption and tire wear. And continue to drive can make the tires much fever due to excessive deformation, lead to split decorative pattern and the tire burst. Will often check the tread wear, tire abnormal wear .About electrical appliances (关于电器)Must use only a fuse in lines of the rules, it is forbidden to use steel wire, copper wire or other wire instead. Opening wire arbitrarily is not allowed ,they are connected to other electrical equipment, lest cause current overload and burn out electrical componentsRe saving energy (关于节能)Fuel consumption and personal drive way has relations, the following driving way can make your car to reduce fuel consumption In normal driving, it is recommended to use high-grade small throttle, dont use low gear long-distance riding because in the same speeding, fuel consumption in driving with second gear and 3 gear will be 2 times and 1.5 times respectively. Engine High-speed operation should try to avoid Exception specially need Only when engine does not operate smoothly ,low gear speeding will be used . You will make an effort to avoid full throttle accelerating, smooth driving is better way . unnecessary acceleration and braking will increase fuel consumptionWaiting for passenger long time , the engine should be closed .check the tire pressure regularlyOutside rearview mirror need to be adjusted the best Angle, convenient for observation . turn off unnecessary lights and other electrical appliances.Note: In indoor ventilation is poor, dont let engine operate; The engine exhaust gas containing carbon monoxide, it is colorless, odorless, but harmful to the human body. When inhaled enough quantity, can make its deadly conditions. The engine idle speed running, person should look after it in addition dont let the engine idle time is too long (20 minutes long), be not easy to cause fire where parking (hay, bushes and scattered oil tanks If met in high temperature exhaust gas Can cause fire). Start the engine Shake hand -handle brake handle, the shift lever in the neutral position, turn the ignition switch to the ON position At this time, all warning light should be lit. Stepping Clutch pedal to the end, the key is to START engine position (START), starting the engine. Engine starting immediately . the key automatically returned to the ON position, the motive may not work continuously more than 10 s (in seconds). After the engine starting, in addition to the parking brake warning light , all of the warning lamp should go out Shift , Shift when stepping the clutch pedal to the end. before the car stop, dont hang the reverse geargood driver does not mean driving too fast, can safely driving a car. safe driving includes many aspects. (安全驾驶包括许多内容)Operation reasonably, comply with traffic regulations, and master the correct safety knowledge, and regular maintenance vehicles according to the stipulated time, keep the vehicle in good condition. Such not only can avoid the traffic accident, and help extend the life of the car. Note: on the brake if one of the double line brake system failure occurs, then before the vehicle to a full stop, braking Pedal form is bound to increase, and the braking distance significantly longer. In any case, the movement of the brake pedal, clutch pedal, the accelerator to slip, can be quickly .when car is driving , any brake role do not occur , otherwise it will lead to system Actuator overheat piece of early wear and friction. before car start under the steep, low gear should be in position so that we can reduce the speed of the car, And the control. Dont brake a long time continuous , otherwise it will cause overheating brake, Make brake not working well. When water or ice is covered on surface road, tire adhesion will be reduced , more should pay attention to safety driving at this time. auto wading to gently applying the brake, after can restore dry to brake. The economic drive .According to the vehicle speed to determine the speed change gear, dont too long with low-speed party bring up speed too high, so that the engine speeding operation. Contrary to avoid the engine in high gear Hard, so can make the engine to bear unnecessary burden, increase fuel consumption. Driver will be moderate to make the car speed up, avoid unnecessary sudden acceleration or deceleration. Once the car Needed to achieve speed, try to keep the speed constant, which is one of the important experience of saving energy . to avoid unnecessary driving at a high speed. Reasonable speed can keep up fuel consumption to a minimum as far as possible reduce the frequent start and go out. It will consume considerable fuel from stationary to run. the right driving and reasonable maintenance, not only can make the car play out in the design of the best function , but also help saving energy fuel. Emergency (关于应急处理)Engine can not start . Starter motor does not turn . If the speaker volume or headlights luminosity than normal and low, to check the battery first. If the battery connector is filthy, should be cleaned up. If the loose connection to firm up. When to take off the battery connector, you must first disconnect the negative pole. When installing the process instead. Dont start the engine with the method of the pull or push. This has the potential to engine damaged or cause accident. When engine starting, Check whether there is fuel in engine; Fuel gauge can be observed. The engine ignition switch to ON position, and watch the fuel standard pointer, if a pointer pointing to the E said low oil level in the tank, At this time adding fuel for tank. (2) if the engine is not starting, should repair it. The engine is overheating If the water temperature scale pointer over the normal temperature range reached hotspots, show that the engine is overheating. At this time the voice is not normal and engine power obvious decline. If the engine overheating, can adopt the following measures: Stopped a car, the engine to idle running. opened the hood, the engine can be well ventilated. If the V belt disconnected, radiator hose and so on water or liquid storage tank cooling fluid level is too low, should make the engine shut down immediatelyIf the liquid storage tank level is too low, the engine should be cooling down. Adding coolant liquid in storage tank and radiator Dont open the radiator cap and hot storage tank cover when engine is hot , it will cause accident if steam jetting check the fan motor. Under the condition of the cooling fluid temperature is very high, fan motor does not turn, fan motor temperature control switch failure or damage, it shall be repaired or replaced promptly .In Summer air temperature is high, it is easy for engine overheating. User should pay special attention to the following: If cooling system leakage and radiator fluid level is normal,or not 。also should check the cooling fin of radiator is blockedOr not V belt tension is appropriate Flat tire If the tires, car will stop on the roadside, and should be avoided to ramp or soft ground for changing tire. Note: how to use jack (如何使用千斤顶)To shut down the engine 3 min (minutes) after inspection to check the oil level of oil. when inspecting the oil level , car shall be maintained level 。Replace the engine oil and oil filter The engine will be in the warm-up state, shut down the engine。. Remove the oil filler cap 。In the oil pan put a container, is ready to receive oil discharge。Remove drain plug, by means of a put clean engine oil. Note: Remove drain plug with the hand, you will try best to let the arms up as much as possible, preventing hot oil from the arm. In addition, to wear safety glasses. With oil filter wrench unscrew oil filter, and then discharged by hand. in new oil filter rubber mat with a small amount of oil, the new oil filter on tighten, until more than rubber pad in contact, and then tighten 3/4 circle, make the oil filter is fixed. Playback oil plug, and the new pads, use a wrench to tighten the drain plug. after add the oil to gas cap, checking oil level of oil gauge . When the engine is running, in oil filter and oil dr

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