陶瓷生产流程PPT课件.ppt

广东潮安派陶瓷业有限公司 陶瓷生产工艺流程 Theproductionprocessofpottery GuangdongChaoanPITOCeramicCO LTD 2020 3 18 1 起版雕塑Sinceversionsculpture制样品模 试样 确版Preparationofsamplemould sample accurateversion做硫磺母模 生产KS 石膏模印Dosulfurmastermold plastermoldprintingproductionKS 土坯成型 滚压 高压 注浆 安装 Adobemolding rolling highpressure grouting installation 修坯 上水 土坯 Trimming SheungShui Adobe 登窑Gordonkiln土坯素烧 第一次烧成 Adobebiscuit firstfiring 质检2 素坯挑瓷Qualityinspection pick2biscuitporcelain抛光 手工打磨Polishing handpolished质检3 素坯复检3 blankrecheckqualityinspection 喷釉Glazespraying擦脚Wipeyourfeet登窑Gordonkiln釉烧 第二次烧成 Glazefiring secondtimesfiring 质检4 成品挑瓷Qualityinspectionoffinished4 chooseporcelain正品白胎入库GenuineWhitestorage贴花 擦花 装窑Applique scratch kiln烤花 第三次烧成 Roastflowers thirdtimesfiring 盖标Coverthesubject质检5 烤花成品质检Qualityinspection5 roastflowersfinishedproductqualityinspection包装 复核 发货Review packaging shipping Ceramicproductionprocessprogram 2020 3 18 2 制模 图稿或实样 石膏雕塑 泥雕或电脑雕塑 垫模 样品模具 起版雕塑 Tooling artworkorsamples plastersculpture claysculptureorcomputersculpture diecushionsamplemould Sinceversionsculpture 2020 3 18 3 根据图纸雕出母模 硫磺或KS母模 生产模 烘模 做生产模印 Accordingtothedrawingscarvedoutofafemaledie sulfurorKSmastermoldproductionmold molddrying DoProductionmoldprinting 2020 3 18 4 原料检验 配料 研磨 除铁 过滤 根据不同的器型采用不同脱水摞泥成型 炼泥 Examinationofrawmaterialbatchinggrinding ironremovalfilter accordingtotypeofdifferentwithdifferentpileofmuddehydrationforming Refiningmud 2020 3 18 5 产品形状为圆形规则的盘 碗 杯类都可采用滚压成型需要安装的 滚压成型后还要做配件安装 Theproductshapeiscircularplate bowl cupregularclasscanadoptrollingforming Needtoinstall rollformingdoevenafterinstallationaccessories 修坯 上水 土坯成型 Trimming Sheungshui Adobemolding Molding rollingforming 2020 3 18 6 不规则盘 碗 杯类的产品需采用高压成型正常30分钟内脱模 取出土坯 根据模印干湿和器形大小 适当调整时间 Irregularplate bowl cuptypeproductsrequirestheuseofhighpressuremolding Thenormal30minutesoutofdemoulding Adobe accordingtothemoldprintingofwetanddryandtheshapesize theappropriateadjustmentoftime Molding highpressureforming 2020 3 18 7 传统注浆或离心注浆 根据器形决定注浆方法 壶类 小件异形及形状多边采用注浆成型注浆的速度不宜过快 以免泥浆内有过多的空气包住 造成胚体出现针孔及胚体气泡 Slurry accordingtotheshapeofthedecisionmethodofgrouting Pot smallanddeformedshapemultilateralbyslipcasting Thegroutingspeednottoofast soastoavoidthemudfilledwithexcessiveairwrap causetheembryoandembryobubblepinholes Molding injectionmolding 2020 3 18 8 注浆大件产品正常需要3 5小时小件及配件需要0 5 2小时左右即可脱 根据模印干湿和器形大小 适当调整时间 脱模 Groutinglargeproductsnormalneeds3 5hours Smallandaccessoriesneed0 5 2hourscanrelease accordingtothemoldprintingofwetanddryandtheshapesize theappropriateadjustmentoftime Demoulding 2020 3 18 9 修坯上水 切口 安装 修坯 洗胚 湿海绵洗胚 修坯 上水 TrimmingtheSheungShui Incisioninstallationtrimmingwashedembryos wetspongeembryowashing Trimming SheungShui 2020 3 18 10 质检1 查坯 土坯 查坯 检查土坯是否有土渣或角线是否明显Check checkwhetherthebilletsAdobesoilresidueoranglelineisobvious安装类产品配件是否安正 壶顶 杯把 盖顶 Installationaccessoriesproducts whethertheANNistopofthekettle acuphandle thetopcover 用煤油检测是否开裂或气泡等现象Kerosenetestingwhethercrackingorbubblephenomenon 1 checkthebilletqualityinspection Adobe 2020 3 18 11 登窑前 土坯都要吹坯 吹掉灰尘 减少污染 Gordonkilnfront Adobetoblowtheblank blewthedustoff reducepollution 产品与窑具之间接触面一定要刷石英处理 避免经高温后发生粘结Productsandkilnsurfacecontactbetweenmustbrushquartzprocessing avoidingtheoccurrenceofbondafterhightemperature每款产品都要做专业匹配的槽托 减少变形Eachoftheproductsaretodoprofessionalmatchinggroovesupport reducethedeformation 登窑 Gordonkiln 2020 3 18 12 登窑 贴板登窑的产品要按纸样先画板再登窑 减少变形率FlitchGordonkilnproductsaccordingtothepatternfirstSketchpaddarkenkiln reducethedeformationrate登窑好要再次检查是否有漏装 窑具要放稳放正 防止倒塌事件Gordonkilntocheckagainwhetherthereisleakageequipment kilnfurnituretoputstabilityisplaced preventcollapse推窑车进窑前要测量高度 不能超过1 59M高Tomeasureheightintothekilnbeforepushingkilncar nothigherthan1 59M Gordonkiln 2020 3 18 13 土坯素烧 素烧 烧成温度1300 根据装窑密度跟产品类型适当调整Burning burningtemperatureof1300DEGC accordingtoproducttypesettingdensitywithappropriateadjustment升温4 5小时恒温2 3小时降温4 5小时 Adobebiscuit 2020 3 18 14 质检2 素坯挑瓷 挑瓷 用红墨水检测是否开裂Picktheporcelain detectioninredinkiscracking灯光明亮Thebrightlights按标准质量挑选产品Accordingtothestandardqualityselectionofproducts Qualityinspection pick2biscuitporcelain 2020 3 18 15 抛光 抛光 机械抛光Polishing mechanicalpolishing按抛光产品调整抛光机转速Accordingtotherotationalspeedadjustingpolishingmachinepolishingproducts抛光后要清洗干净Afterpolishingtoclean Polishing 2020 3 18 16 手工打磨 雕通类或线条尖利产品机抛易损 采用人工砂纸打磨EaglePassclassorlinesharpproductmachinepolishingvulnerability usingartificialsandpaper打磨后要清洗干净Aftergrindingtoclean Handpolished 2020 3 18 17 质检3 素坯复检 抛光后查坯Checkslabafterpolishing严格控制漏查产品Strictcontrolofproductleakagecheck清洗干净Clean烤房烘干或风扇吹干Barndryingordryingfan Qualityinspectionof3blankretest 2020 3 18 18 喷釉 喷釉前要先探测釉的浓度 在1 6 1 7g cm 3 2小时探测一次Firstdetectionofglazeglazesprayingconcentrationbefore in1 6 1 7g cm 3 atimeof2hours喷枪喷釉 釉中加可食用食品红 方便产品喷釉是否均匀 Sprayglaze glazeandediblefoodred convenientproductsglazesprayingisuniform 两面喷釉 等20 30分钟釉干再翻坯喷另一面Twosprayglaze glazedry20 30minutesturntheothersideblank抛光后擦脚 避免产品粘脚Wipeyourfeetafterpolishing avoidproductsstickyfeet Glazespraying 2020 3 18 19 擦脚 喷釉后再次擦脚 避免喷釉工人擦不干净 粘脚 造成损耗Glazesprayingagainafterafootrub avoidglazesprayingworkersdonotwipeclean sticky resultinginlossof摆上坯车Putontheblank风扇吹干 等待登窑Fanblowdry waitinginthedenkiln Wipeyourfeet 2020 3 18 20 登窑 硅条窑炉 适合装盘 碟类 Siliconfurnace suitableforloadingdisc disctype 硅板窑炉 适合碗 杯类 Siliconplatekiln forbowl cuptype 登窑前要再次吹坯Willonceagainblowblankboardbeforekiln Gordonkiln 2020 3 18 21 釉烧 第二次烧成 釉烧 烧成温度1120 Glazefiringtemperatureof1120DEGC 釉烧时间 8小时Glazefiringtime 8hours Glazefiring secondtimesfiring 2020 3 18 22 质检4 成品挑瓷 釉烧后挑瓷Aftertheporcelainglazefiring按工厂质量要求挑选产品Accordingtothequalityrequirementsoftheselectionofproductsfactory产品磨脚 正品白胎入库Productgrindingfoot genuinewhitestorage QualityinspectionoffinishedPick4porcelain 2020 3 18 23 贴花 按客户要求起版花纸AccordingtocustomerrequirementssinceversionDecal分釉上贴花 釉中贴花 釉下贴花Dividedintoglazedecals glazeDecal glazeDecal按花纸温度登窑烤花AccordingtothepapertemperatureGordonkilnroastflowers釉下贴花 土胚贴花GlazeDecalDecals earthembryo釉中贴花 素烧坯贴花GlazeDecalDecals Biscuit釉上贴花 釉烧坯贴花Glazedecals glostblankApplique贴花 刮水 风干 查花Applique wiper driedflowers check APPLIQUE 2020 3 18 24 擦花 贴花产品风干后要用水把残留的胶渍跟灰尘洗干净Decalsproductsdriedtowatertheresidualgluestainsanddustclean要用热的水擦Usehotwatertowipe擦好后摆回板上 用风扇吹干Backbackgoodrubboard fanblowing Rubflower 2020 3 18 25 装窑 骨瓷产品不能叠放 要分开摆放Bonechinaproductscannotbestacked toseparated不同烤花温度的产品要分开登窑DifferentdecoratedtemperatureproductstoseparateGordonkiln Kiln 2020 3 18 26 烤花 烤花温度根据