【不得不看!】RAD充电系列扭矩扳手用户手册.docx

- INNOVATION DRIVEN PERFORMANCE 创新驱动性能USER MANUAL 用户手册DB-RAD (PLUS) BATTERY SERIES 充电系列70 - 4.000 NmUser manual for: 用户手册用于以下充电系列 DB-RAD (PLUS) 700-2 DB-RAD (PLUS) 1400-2 DB-RAD (PLUS) 2000-2 DB-RAD PLUS 4000-2用户手册DB-RAD (PLUS)Table of contents 目录1.General instructions 总体描述32.Assembly组装43.Setting torque设置扭矩43.1Setting direction of rotation设置旋转方向43.2Operating the torque wrench操作扭矩扳手44.User interface用户界面54.1Main Screen主窗口54.2Main Menu主菜单54.3Error display screen错误显示窗口6Torque PLUS Angle function (DB-RAD PLUS only)扭矩+角度（仅用于DB-RAD PLUS）65.Battery 电池65.1Battery pack faults电池组故障66.Battery charger 电池充电器76.1Removing and inserting the battery pack 拆卸和插入电池组77.Movement of the reaction arm反作用力臂的移动77.1Installing the reaction arm安装反作用力臂77.2Reactie arm height反作用力臂的高度87.3Reaction arm foot反作用力臂的底部87.4Reaction point反作用力臂支点88.Safety安全89.Warranty质保99.1New tool warranty新扭矩扳手的质保99.2Repaired tool warranty已维修的扭矩扳手的质保910. Contact连续方式9Weatherproof case 防水箱Digital B-RAD torque wrench 数显B-RAD扭矩扳手Standard reaction arm 标准反作用力臂Li-Ion battery pack锂电池组Battery charger电池充电器 Figure 1图1Version 1 - 05-2017 版本1 2017年5月2用户手册DB-RAD (PLUS)1. General instructions 总体描述NOTE: Do not operate the tool before reading these instructions. If breakdown, malfunction or damage occurs, do not attempt to repair, please contact RAD Torque Systems B.V. immediately.注意：在阅读这些说明之前，请勿操作此扭矩扳手。 如果发生破裂、故障或损坏，请勿尝试修理，请立即联系RAD Torque Systems B.V.公司。RAD battery torque wrenches are reversible, non-impacting, torque controlled tightening tools and must always be operated with the following:RAD充电扭矩扳手是一款可逆的、不受冲击的、扭矩控制的拧紧工具，并且必须始终以下列方式进行操作： Fully charged battery Impact sockets with locking pin and o-ring Proper reaction arm with retaining ring. 充满电的电池 冲击套筒带锁定销和O形圈 合适的反作用力臂带有定位环NOTE: These torque wrenches contain metal components that can be dangerous in hazardous areas.注意：这些扭矩扳手包含金属部件，这些金属部件在爆炸危险区域可能存在危险。CAUTION: After long durations of continuous use, the Digital B-RAD case will become hot. To avoid personal injury it is recommended to use the tool in short intervals. This allows cooling between use, and will prevent the case from becoming too hot to handle.小心：长时间连续使用该充电扭矩扳手，数显B-RAD机箱将变热。为了避免人员受伤，我公司建议短时间使用该工具。 这样可以在两次使用之间进行冷却，并且可以防止机箱变得太热以至于不能处理。 The intended use of the Digital B-RAD torque wrench is for commercial and industrial bolting applications. 数显B-RAD充电扭矩扳手的预期用途是用于连接商业和工业螺栓。 Do not operate the Digital B-RAD torque wrech before reading and understanding this user manual and noting the safety notices displayed on the Digital B-RAD torque wrench and throughout this manual. 阅读并理解本用户手册并注意数显B-RAD充电扭矩扳手显示的安全注意事项之前，请勿操作数显B-RAD充电扭矩扳手。 Only qualified personnel with training in the safe operation of torque tooling and the Digital B-RAD torque wrech should attempt the installation, operation and diagnosis of the Digital B-RAD torque wrech. 只有经过安全操作扭矩工具和数显B-RAD充电扭矩扳手培训的合格人员才能进行安装、操作和诊断。 The Digital B-RAD torque wrech is connected to high voltage power and consists of external rotating parts. Improper training and use can cause serious or fatal injury. 数显B-RAD充电扭矩扳手连接到高压电源，并由外部旋转部件组成。 不正确的培训和使用会导致严重或致命的伤害。 Do not disassemble or attempt to repair the Digital B-RAD torque wrench; doing so will void warranty. If breakdown, malfunction or damage occurs and the Digital B-RAD torque wrench fails to operate correctly, contact RAD Torque Systems B.V. 请勿拆卸或尝试修理数显B-RAD充电扭矩扳手; 这样做将使质保无效。 如果发生破裂、故障或损坏，并且数显B-RAD充电扭矩扳手无法正常工作，请联系RAD Torque Systems B.V公司. The Digital B-RAD torque wrench should only be used if environmental storage and operation specifications have been met. 数显B-RAD充电扭矩扳手只能在符合环境存储和操作规范的情况下才能使用。 Do not operate the Digital B-RAD torque wrench in explosive atmospheres, including, but not limited to, the presence of flammable liquids, gases or dust. The Digital B-RAD torque wrech creates sparks which could ignite these substances. 请勿在易爆环境中操作数显B-RAD充电扭矩扳手，包括但不限于易燃液体、气体或粉尘。数显B-RAD充电扭矩扳手产生的火花可能会点燃这些易燃物质。 Do not expose the Digital B-RAD torque wrench to wet conditions. Water in the Digital B-RAD torque wrech will cause damage to the tool and increase the risk of electric shock. 请勿将数显B-RAD充电扭矩扳手放在在潮湿的环境中。数显B-RAD充电扭矩扳手中的水将导致该工具损坏，并增加了电击风险。 After long durations of use, the Digital B-RAD torque wrech will become hot. It is recommended to use the tool in short intervals and allow for cooling between uses to prevent injury to the operator or damage to the Digital B-RAD torque wrench. 长时间连续使用该充电扭矩扳手，数显B-RAD充电扭矩扳手将变热。为了避免人员受伤，我公司建议短时间使用该工具。 这样可以在两次使用之间进行冷却，并且可以防止操作人员受伤或损坏数显B-RAD充电扭矩扳手。 While operating the Digital B-RAD torque wrench, always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point. 在操作数显B-RAD充电扭矩扳手时，请始终戴好安全护目镜，并保持身体所有部位不受移动部件和反作用力臂接触点的影响。 Never exceed the Mmximum torque of the Digital B-RAD torque wrench. Failure to comply will result in void warranty. 请勿超过数显B-RAD充电扭矩扳手的最大扭矩。 否则将导致质保无效。The Digital B-RAD torque wrench has been calibrated by a qualified calibration technician; calibration must be done by a qualified calibration technician. Improper calibration can cause damage to the torque wrench and joint.该数显B-RAD充电扭矩扳手已由合格的校准技术人员进行校准; 校准必须由合格的校准技术人员执行。 不正确的校准将导致扭矩扳手和接头的损坏。3User manualDB-RAD (PLUS)2. Assembly 组装1. Make sure the battery is fully charged确保电池已充满电。2. Slide in the battery pack until it engages滑动电池组直到接合。3. Fasten and secure the reaction arm on the jagged side of the gearbox with the retaining ring用定位环将反作用力臂固定在齿轮箱的锯齿状边上。DB-RAD torque wrench DB-RAD充电扭矩扳手LCD display with access to menus and controlsLCE显示带菜单访问及控制Rotational direction switch 旋转方向开关Tool trigger启动开关Battery release button电池释放按钮Battery indicator lights电池指示灯Lithium-ion battery 锂电池Figure 2 图23. Setting torque 设置扭矩3.1 Setting direction of rotation设置旋转方向Only operate the rotational direction switch and transportation switch when the motor is at standstill, see Figure 3.仅在电机静止时只能操作旋转方向开关和运输开关，参见图3。Right setting 右设置=Tightening紧固Left setting左设置=Loosening放松Central setting=Transportation position中间设置 运输位置Figure 3 图33.2 Operating the torque wrench 操作此充电扭矩扳手 Use only suitable and proper impact sockets. The handle can be rotated for ease of installation. The reaction arm is placed against a solid reaction point before the trigger is pulled. This prevents movements of reaction arm. Check that the desired target torque is selected on the display screen. Press the trigger, the trigger can be released at any time to stop the tool and cancel the torque cycle. When the tool stops moving the peak torque result will be displayed on the screen. The results will remain displayed for 10 seconds, or until the tool is reversed or a new torque cycle starts. When the tool reaches the desired torque, the torque wrench will automatically stop. Once “Pass” or “Fail” has been displayed the tool is ready to perform another torque. 只能使用合适正确的冲击套筒。 手柄可以旋转，便于安装。 在拉动启动开关之前将反作用力臂放置在反作用支点上，便于防止反作用力臂的摇摆运动 检查显示屏上是否选择了所需的目标扭矩。 按下启动开关，可随时释放启动开关，停止扭矩扳手并取消扭矩循环。 当扭矩扳手停止移动时，扭矩峰值结果将显示在屏幕上。 结果将保持显示10秒钟，或者直到扭矩扳手翻转或者新的扭矩循环开始。 当扭矩扳手到达所需扭矩时，扭矩扳手将自动停止。 一旦显示“合格”或“失败”，扭矩扳手将准备好执行另一个扭矩。Set torque by using the up or down arrow on the LCD display. Once this is done, select forward or reverse and you are ready to work when you depress the trigger.使用液晶显示屏上的向上或向下箭头设置扭矩。 一旦完成，请选择前进或后退，然后按下启动开关即可开始工作。4User manualDB-RAD (PLUS)WARNING: Keep your hand and body parts clear of the reaction arm and barrel when the tool is in operation.警告：当扭矩扳手正在操作时，务必确保操作者的手和身体部分远离反作用力臂和扭矩筒。4. User interface 用户界面The Digital B-RAD offers a user friendly LCD interface with push button navigation.数显B-RAD充电扭矩扳手提供了一个环保的用户液晶界面和按钮导航。NOTE! Be sure to hold the push button press down for a duration of 1 second. This will ensure that the button was properly registered.注意：确保持续按住按钮1秒。 这将确保按钮被正确注册。4.1 Main Screen 主窗口预设状态就绪-紧固反向-放松通过：成功的扭矩循环失败：不成功的扭矩循环浏览（纵向）PresetPRESET1 DB700Tool model 型号锁定和解锁指示灯扭矩单位设置扭矩目标角度（仅用于DB-RAD PLUS）浏览（横向）READYStatusREADYLock/Unlock IndicatorTighteningTARGET NMTorque unitLooseningSet torqueREVERSE670Successful torque cyclePASSTARGET ANGLEFAILUnsuccessful torque10Target AnglecycleDB-RAD PLUS onlyNavigate (Column)Navigate (Row)Figure 4图4Select 旋转4.2 Main Menu 主菜单To activate the main menu simply hold down the “select” button from the main screen, see Figure 5. Use the “up arrow” button and the “down arrow” button to highlight the desired menu option and press the “select” button to select the menu option.激活主菜单，只需按住主屏幕上的“选择”按钮，请参见图5.使用“向上箭头”按钮和“向下箭头”按钮突出显示所需的菜单选项，然后按“选择”按钮 选择菜单选项。PRESET 预设Select pre-defined target torque values. 旋转预设的目标扭矩值。PRESETSAVEHARD JOINTSAVE 保存LOCKUNITSModify pre-defined preset values. 修改预设值。SETUPINFOEXITHARD JOINT 硬接头Allows to operate on a joint with a joint rate of less than 10.允许以小于10的旋转角度在接头上进行操作。LOCK 锁定Password protection for three user levels: basic, intermediate and advanced.When activated, a “lock” icon will appear at the top of the screen.密码保护三个用户级别：初级、中级和高级。激活后，屏幕顶部会出现一个“锁定”图标。图5 Figure 5UNITS 单位Switch between FTLB and Nm. 在FTLB 和 Nm切换。SETUP 设置This option contains the Calibration mode and Angle mode (DB-RAD PLUS only) and will only be displayed in advanced lock level.此选项包含校准模式和角度模式（仅适用于DB-RAD PLUS），只能在高级锁定级别显示。INFO 信息This option contains the tool info, last result, life cycles, maintenance cycles, and zero maintenance.该选项包含扭矩扳手信息，最新结果、使用周期、维护周期和零维护。EXIT 退出Return to main screen.返回主窗口。User manualDB-RAD (PLUS)4.3 Error display screen 错误显示窗口The tool could experience some malfunctioning, when this occurs an error message will be displayed on the display screen. The error messages could be one of the following:该充电扭矩扳手可能会遇到一些故障，当发生这种情况时，显示屏幕上将显示错误信息。 错误消息可能是以下之一：STALL=Tool has detected high torque at start upHI CURR=Tool has detected high current during wind-upNO CURR=Tool has not detected current during wind-upLO BATT=Tool has detected a low battery voltage during wind-upSTALL失速 =启动时，扭矩扳手检测到高转矩HI CURR 高电流=扭矩扳手在紧固时检测到高电流NO CURR 无电流=扭矩扳手在紧固时未检测到电流LO BATT 低电池=扭矩扳手在紧固时，检测到电池电压过低4.4 Torque PLUS Angle function (DB-RAD PLUS only) 扭矩+角度功能（仅用于DB-RAD PLUS）The Torque PLUS Angle function controls the angle, in degrees, that the Digital B-RAD PLUS will rotate after the target Torque is reached. If the Digital B-RAD PLUS detects that the Angle produces a torque greater than the tools maximum torque capacity, the Torque and Angle cycle will fail and the tool will stop moving.扭矩矩加角度功能控制角度，数显B-RAD PLUS充电扭矩扳手在达到目标扭矩值后将旋转角度（以度为单位）。 如果D PLUS充电扭矩扳手检测到角度产生的扭矩大于其的最大扭矩容量，则扭矩和角度循环将失败，扭矩扳手将停止移动。5. Battery 电池Warning! 警告Before initial use, check that the voltage and frequency stated on the chargers ratingplate match the figures for your own electrical supply.在初次使用前，请检查充电器铭牌上标明的电压和频率是否与您的电源相匹配。Warning!警告Unplug charger immediately if the cable or charger is damaged. Unplug immediately ifany sign of smoke or flames.如果电线或充电器损坏，请立即拔下充电器。 如果有任何烟雾或火焰迹象，立即拔下电源插头。Warning!警告To reduce risk of injury, charge only rechargeable RAD batteries, other types ofbatteries may burst causing personal injury and damage.为了降低受伤风险，充电仅适用于RAD可充电电池，其他类型的电池可能会爆炸，造成人员伤害和损坏。Warning!警告Do not submit the casing to impact or drill into the casing. Do not throw battery packs orcharger in fire or immerse in water. Keep battery packs dry. Do not use any damaged ordeformed battery packs.请勿将箱子受到冲击或或在箱体钻孔。 请勿将电池组或充电器放在火中或浸入水中。 保持电池组干燥。 请勿使用任何损坏或变形的电池组。Warning!警告RAD chargers should only be operated between 0-49 degrees Celsius. Keep away frommoisture.RAD充电器只能在0-49摄氏度之间工作。 远离潮湿环境。Warning!警告Slightly acidic, flammable fluid may leak from defective Li-ion battery packs. If batteryfluid leaks out and comes into contact with your skin, rinse immediately with plentyof water. If battery fluid leaks and comes into contact with your eyes, wash them withclean water and seek medical treatment immediately.轻微的酸性、易燃液体可能会从有缺陷的锂电池中泄漏泄漏。 如果电池液漏出并接触到皮肤，请立即用大量清水冲洗。 如果电池液体泄漏并接触到眼睛，请用清水冲洗，并立即就医。Lithium-ion battery chargers are to be used exclusively for charging RAD 18V Lithium-ion battery packs with the maximum capacity of 5.2AH.锂电池充电器专门用于充电最大容量为5.2AH的RAD 18V锂电池组。Note: To prevent the battery from draining, always remove battery from tool before storage.注意：为防止电池电量耗尽，请务必在存放前从工具中取出电池。5.1 Battery pack faults 电池组故障Warning indicator stays on报警指示灯一直亮The battery pack is not being charged. The temperature is too high or too low. If the temperature of the battery pack is between 049 degrees Celsius, the charging process begins automatically.电池没有充电。 温度太高或太低。 如果电池组的温度在0-49摄氏度之间，充电过程将自动开始。Warning indicator flashes on报警指示灯一直闪烁The battery pack is defective, remove from charger immediately.The battery fails to charge, contacts may be dirty. Remove the battery pack, clean the contacts and replace the charger.电池组有缺陷，请立即从充电器中取出。电池无法充电，接触点可能较脏。 取下电池组，清洁触点并更换充电器。NOTE: In the case of prolongued activity of electromagnetic disturbances, the battery charger ends the charging process prematurely for safety reasons. Remove the plug and plug in again after 2 seconds.注意：在电磁干扰长时间的情况下，为了保证安全，电池充电器会过早地结束充电过程。 2秒钟后取下插头并重新插入。用户手册DB-RAD (PLUS)Warning beep 警告声音In the case of a too high operating temperature, the battery will give a loud beep tone. The Lithium-ion battery should be disconnected immediately to cooldown. The Lithium-ion battery can be used again if it is cooled down.在工作温度过高的情况下，电池会发出嘟嘟声。应立即断开冷却锂电池。锂离电池冷却后，可再次使用。6. Battery charger电池充电器Before initial use, check that the voltage and frequency stated on the rating plate match the figures for your own electrical supply and check that the ventilation slits are clear. Minimum clearance from other objects is 5 centimeters.在初次使用前，请检查铭牌上的电压和频率是否与您自己的电源相匹配，并检查通风口是否畅通。 与其他物体的最小间隙为5厘米。1. Connect to electrical supply, the red and green indicator lights up for approximately 1 second.2. Once the self test is completed, the indicator lights are off.3. Insert the battery pack into the charging shaft socket; push it to the back until it engages.4. Charge the battery pack before use. Only once it has been charged and discharged five charging cycles does the battery pack reach its full charging capacity. You may store charged Lithium-ion battery packs and recharge them after an interval of no more than six months.1. 接通电源，红色和绿色指示灯亮起约1秒钟。2. 自检完成后，指示灯熄灭。3. 将电池组插入充电轴插座; 向后推直至接合。4. 使用前给电池充电。 只有一次充电和放电，电池组才能达到充满电的五个充电周期。 您可以储存充电的锂电池组，并在不超过六个月的时间间隔后重新充电。6.1 Removing and inserting the battery pack 拆卸和插入电池组Removal: Press in the release button and remove the battery pack. Inserting: Slide in the battery pack until it engages.拆卸：按下释放按钮并取出电池组。 插入：滑入电池组直至其接合。7. Movement of the reaction arm反作用力臂的移动7.1 Installing the reaction arm安装反作用力臂Ensure the reaction arm and retaining ring are installed securely to hold the reaction arm in place. Make sure the reaction arm is in contact with a solid reaction point before you operate the tool. When the tool is in operation the reaction arm rotates in the opposite direction to the output square drive and must beallowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened, see Figure 6.确保反作用力臂和定位安装牢固，以便将反作用力臂固定到位。 操作此扭矩扳手前，确保反作用力臂与可靠的反作用力臂支点接触。在操作中，反作用力臂按照与输出方形驱动器相反的方向旋转，并且必须被正确地放置，并在靠在紧固的螺栓的固体物体或表面上，参见图6。图6WARNING: In use, this tool must be supported at all times in order to prevent unexpected release in the event of a fastener or component failure!警告：在使用中，此扭矩扳手必须始终被支撑，以防止紧固件或组件故障时的意外松动！User manualDB-RAD (PLUS)7.2 Reactie arm height反作用力臂的高度Ensure the height of the socket is even with the height of the reaction arm as seen below in Figure 7A. The height of the socket cannot be shorter or higher than the height of the reaction arm as seen below in Figure 7B and 7C.确保套筒的高度与反作用力臂的高度一致（处于同一水平线上），如图7A所示。套筒座的高度不能低于或高于反作用力臂的高度，如图7B和7C所示。图 7A图7B图 7CNOTE: Improper reaction will void warranty and can cause premature tool failure.注意：不正确的反作用将导致质保无效，并可能导致扭矩扳手的过早失效。7.3 Reaction arm foot反作用力臂的底部Ensure the foot of the reaction arm aligns with the length of the nut as seen in Figure 8A. The length of the foot cannot be shorter or longer than the nut as seen in Figure 8B and 8C.确保反作用力臂的底部与螺母的长度对齐，如图8A所示。反作用力臂的底部的长度不能短于或长于螺母的长度，如图8B和8C所示。图 8A图 8B图8C7.4 Reaction point反作用力臂支点Ensure the reaction arm reacts off the middle of the foot as seen in Figure 9A. Do not react off the heel of the reaction foot as seen in F