去Φ2孔毛刺交叉孔去毛刺纤维油石刷文件.docx

EZFINI Cross-Hole Deburring ToolEZFINI 交叉孔去毛刺纤维油石刷适用于交叉孔去毛刺及盲孔底部表面抛光的自动化工艺。最大长度可达170mmIdeal for the AUTOMATION of cross-hole deburring and bottom surface finishing of dead-end holes.Added Long Shaft (Full length 170mm)特性 Features 氧化铝纤维线材制成的磨棒提供了强力的顶端研磨能力 离心力使磨棒充分散开，可有效的去除交叉孔中的毛刺 精确的去除机加工后基础厚度的小于0.1mm处的毛刺 也可用于圆孔内壁的抛光或扩孔 Powerful tip grinding with “XEBEC Cutting Fibesr” in rods made of Alumina Fiber abrasive stone. Centrifugal force spreads out the rods and efficiently removes cross-hole fine burrs in cylinders. Precision removal of all fine burrs where the base thickness is 0.1 mm or less after machining. Can also be used for polishing or scale removal on inner wall surfaces of cylinders. 4mm交叉孔去毛刺过程 Deburring of cross-hole burrs generated in 4mm drill processing 加工方法：从主孔两侧加工Processing method：Processing from both sides of the primary processing hole.| 材料 Material：S45C | 使用工具 Applied Tool : EZ-A12-5M | 工具转速 Tool rpm : 10,000rpm | 主孔直径 Bore diameter in primary processing : 10mm | 副孔直径 Bore diameter in secondary processing : 4mm | 深入速度 feed rate : 5mm/sec 材料和构造 Material and Structure 材料 世界上第一支陶瓷纤维油石制成的线材每一根氧化铝纤维由1000个水晶结构的氧化铝单体组成，每个单体的直径只有10微米，使得其顶端拥有1000个高密度的切削刃口。切削刃口可在加工过程中自行尖锐，以提供稳定而持续的研磨能力。One Alumina Fiber Rod is made by binding together 1,000 Alumina Fiber Filaments which have the ideal crystal structure for grinding, each is only 10m in diameter. The tip has 1,000 high-density cutting edges.The self-sharpening action of the cutting edge on the Fine Alumina Fiber Rod tips provides superior grinding performance. Continuous cutting edges provide stable and continuous grinding performance. 構造 硬质线材拥有高度磨削能力，灵活的刷子形状可以柔软的接触工作表面用途事例 Usage, Applications 用途 交叉孔去除毛刺（基础厚度0.1mm或更小） 圆孔如螺丝孔的内壁抛光，去除EDM层 盲孔底端表面抛光 Removal of fine burrs (base thickness is 0.1mm or less) generated around cross-holes. Polishing of inner wall surfaces of cylinders such as screw holes, and removing EDM scale. Polishing the bottom surface of dead-end holes. 事例 查看应用动画部件 Workpiece name用途Usage加工内容Contents喷油器体Injector body底面抛光 Bottom surface finishing底部交叉孔去毛刺（斜孔）Bottom cross-hole deburring（slanted hole）喷油嘴Injector nozzle parts底面抛光 Bottom surface finishing钻孔后底面去毛刺Deburring bottom surface after drilling发动机喷管 Engine nozzle交叉孔去毛刺 Cross-hole deburring内壁抛光和交叉孔去毛刺Inner wall surface finishing and cross-hole deburring燃油喷嘴零件Fuel injector parts底面抛光 Bottom surface finishing锥形孔内壁去毛刺Deburring inner wall surface of tapered hole发动机泵零件Engine pump parts内壁去毛刺 Inner wall surface deburring端铣后内壁去毛刺Inner wall surface deburring after end milling 凸轮轴Camshaft交叉孔去毛刺 Cross-hole deburring钻孔后交叉孔去毛刺Cross-hole deburring after drilling传动轴Shaft （for transmission）交叉孔去毛刺 Cross-hole deburring钻孔后与其他去毛刺刀具组合去除交叉孔毛刺Cross-hole deburring by combined with another deburring tool after drilling.曲轴Crankshaft交叉孔去毛刺 Cross-hole deburring钻孔后油孔去毛刺（斜孔）Deburring oil hole after drilling (slanted hole)轨道Rail交叉孔去毛刺 Cross-hole deburring钻孔后?0.8mm偏心孔去毛刺和内壁抛光Deburring and inner wall finishing after drilling of ?0.8mm（eccentric hole）SCV壳SCV housing底面抛光 Bottom surface finishing盲孔端铣后底端平面去毛刺Deburring bottom surface of dead end hole after end milling比较 Comparison 去毛刺效率是金刚石尼龙刷的6倍 寿命比金刚石尼龙刷长7倍以上 对圆孔内部没有伤害 广泛的应用范围（有520mm 的3种规格） 磨棒的形状不会缺损，提供了比尼龙刷和钢丝刷更持久稳定的去毛刺能力 Around 6 times the deburring efficiency of diamond abrasive-impregnated nylon brushes, and twice that of Product F. Over 7 times longer life than diamond abrasive-impregnated nylon brushes and over 3 times longer than with Product F. No damage to the inside of the cylinder unlike Product F. Wide application range (520mm with 3 sizes) More consistently stable deburring performance compared to nylon or a wire brushes because the rods shape stays intact. 不存在像尼龙刷或钢丝刷的变形情况，在干湿加工过程中都能保持稳定的去毛刺能力 There is virtually no fiber rod configurational change unlike abrasives-impregnated nylon or wire brushes. Deburring performance remains stable in both wet and dry processing. 线材的弯曲复原性、耐热温度、在水中浸泡后的拉伸弹性对比Comparison of bend recovery, heat resistance, rod tensile elasicity rate with water immersion 从左至右：铜丝刷、钢丝刷、磨料尼龙刷、XEBEC纤维磨棒From left to right ： Brass wire, steel wire, abrasives-impregnated nylon brush, XEBEC Fiber Rod XEBEC 纤维磨棒XEBEC Fiber Rod尼龙刷nylon brush铜丝刷Brass wire弯曲复原性Bend Recovery100%88%82%耐热温度Heat resistance15090-在水中浸泡后的拉伸弹性（浸泡25小时）Rod tensile elasity rate with water immersion (25 hours immersion) 100%50%- 使用方法Use1. 根据孔径选择适当尺寸的磨棒 (详见表 (1).) 2. 将工具转速调到 800012000rpm 3. 执行以下 steps 14 1. Choose the proper tool size according to the target bore diameter in primary processing.(Refer to below (1).) 2. Set the tool RPM to the most effective for the deburring process between 800012000rpm. 3. Follow steps 14 below. *首先将磨棒插入圆孔一端，然后打开开关* First insert the tip of the tool into the cylinder, and then switch “ON”. Step1 打开开关前先把磨棒插入孔中Step2 在即将到达交叉孔前开始转动Step3 将刷子前后移动Step4 在磨棒退出前停止转动Step1 Insert the tool into the hole before switching ON.Step2 Start rotation just before reaching the cross-hole.Step3 Work the brush back and forth within the workpiece.Step4 Stop tool rotation before withdrawing the tool from the hole.*为更彻底的去毛刺，可从工作区另一端重复步骤14*For effective deburring, repeat steps 1 to 4 from the opposite side of the workpiece.目标孔直径Target Bore Diameter in Primary Processing刷子直径Brush Diametera轴直径Shaft Diameter b 柄Shank Diameterc 总长Full LengthL产品编码Product Code?58mm ?3mm?4mm?3mm120mmEZ-A12-3M?58mm ?3mm?4mm?4mm170mmEZ-A12-3L?810mm?5mm?6mm?6mm120mmEZ-A12-5M?810mm ?5mm?6mm?6mm170mmEZ-A12-5L?1020mm?7mm?8mm?6mm120mmEZ-A12-7M?1020mm ?7mm?8mm?8mm170mmEZ-A1