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TKQ2 Series Dual Power Automatic Transfer Switches Using Occasion TKQ2 Series Intellectual dual power automatic transfer switches A T S for short is one of the newest scientific technology products It is used in 50Hz 400V AC power supplying system with the function of automatic transfer between the normal power supply N and the reserved one R guarantee the reliability and safety of supplying power This product is produced according to the standard of GB T14048 00 2002 IEC60947 6 1 Automatic Transfer Switch Electric and Water proof Norms of Tall Residential Building Fire proof Norms of Building Design Urgent Lighting Design Enchiridion Electric Design Norms of Residential Building etc It can be used widely in the places where the power cut is not allowed such as hospital shopping malls bank chemical plant tall building military device fire protection etc Character TKQ2 series A T S is different from the previous transfer switches such as the power load switch which combined with load switches transfer switches which combined with contactors TKQ2 series A T S is made of two new generation molded case circuit breakers MCCB which have high breaking capacity with its own accessories the single electricity machinery drive with mechanical interlock and intellectual controller It has the capacity of short circuit and over load protection over voltage under voltage lack of phase automatic transfer function to guarantee the electricity distribution series operating reliably It has the following characters 1 There is a double protection between the two circuit breakers One is reliable mechanical interlocking mechanism the other is the intellectual electric interlocking which core is MOTOROLA Single Chip Micyoco SCM 2 Over load under load lacking phase automatic transfer and intellectual alarm function 3 Electricity machinery operating protection 4 The parameter can be set freely at the outside 5 Small volume easy to fit and use 6 Energy saving no noise running 7 The switch has electric fire fighting controller When the fire fighting center give a control signal to the auto controller the two circuit breakers will come to the open state 8 It has the computer interface so it has the function of remote control remote regulation remote communicate and remote transport Working Condition 1 Ambient air temperature 1 Upper limit 40 2 Lower limit 10 The average temperature in 24 hours is not exceed 35 2 Altitude the altitude of install place is not exceed 2000m 3 Atmosphere condition the relative humidity of the atmosphere is not exceed 50 when the ambient temperature is 40 and the lower temperature is the higher humidity will be When the lowest average temperature is 25 in the moistest month the highest average humidity of this month is 90 and the dew on the switch surface is also considered for the temperature changed Model and Signification TK Q 2 P 3 three poles 4 four poles rated current of circuit breaker grade frame current of circuit breaker R self input and self recover S self input without self recover F utility generator B combined design sequence number dual power Automatic Transfer Switches enterprise code Specification The main specifications are listed in sheet 1 and the special types can be communicated Sheet 1 Model Circuit Breaker Frame Current A Rated Current A Rated Voltage V Rated insulated Voltage V Rated Frequency poles TKQ2 100 CM1 10010010 16 20 25 32 40 50 63 80 100 TKQ2 225 CM1 225225100 125 140 160 180 200 225 TKQ2 400 CM1 400400225 250 315 350 400 TKQ2 630CM1 630630400 500 630 TKQ2 800CM1 800800630 700 800 TKQ2 1250CM1 12501250800 1000 1250 AC 400V690V50Hz3 4 Main technology parameter 1 Rated working voltage of intellectual controller AC 230V 2 The life time of the switch N R N circulation and character parameter are listed as sheet 2 Sheet 2 ModelTKQ2 100 225TKQ2 400TKQ2 630 800TKQ2 1250 Electrical life times 10001000500500 Mechanical life times 5000300025001500 Working life total 6000400030002000 Rated working wayUninterrupted working way Over voltage transfer setting value110 Ue can t be regulated it was set when produced Under voltage transfer setting range 60 85 regulated continuously Transfer time 2s Open delay time t10 5s 60s Close delay time t20 5 60s Externality and Installation dimension The picture1 and picture2 are the externality picture3 is the divided controller panel and the installation dimension is list in sheet3 The externality of holistic controller and installation dimension picture1 and sheet3 Picture1 The externality of divided controller and installation dimension picture2 and sheet3 Picture2 The dimension of divided controller picture3 Picture3 Sheet3 AB Model Three polesFour polesThree polesFour poles CDH1H2 TKQ2 100490490460460200220195258 5 TKQ2 225490490460460220240210258 5 TKQ2 4006607106306802953152302510 5 TKQ2 6306607106306802953152402510 5 TKQ2 8006607106306802953152502510 5 TKQ2 12508008007707703754003003010 5 Main structure and the working principle TKQ3 series dual power automatic transfer switch is made of two molded case circuit breakers MCCB transporting structure electricity machinery with mechanical interlocks intellectual controller etc all the devices are installed on one panel And the controller interior is intellectual auto controlling circuit made of MOTOROLA single chip micyoco SCM and advanced reliable electronic component 1 Working principle of auto controller The auto controller tests the three phases voltage of normal and reserved power supply in the same time when the numerical is 110 higher than the rated one the controller views it as over voltage 60 85 lower than the rated one is under voltage the user can set the specific parameter freely The internal circuit judges the test result of the timely phase for six voltages margin When the result passes the relay it drives the related relay give the open and close orders to the electricity machinery operating structure And the above test result will be showed by some LEDs on the panel There are four working ways automatic and manual normal power supply reserved power supply release transfer delay time and the under voltage numerical can be set through six push button switches The switches are installed on the panel 2 Test and control function of auto controller 2 1 self input and self recover auto controller TKQ2 is used for the auto transforming between the normal power supply and reserved power supply In usual time the power was supplied by the normal power supply and when it become abnormal any single phase is over voltage under voltage interrupted phase the reserved power supply will work after the appropriate delay when the normal power supply refined it will work once again automatically Make sure the reserved power supply is no damaged When it has some abnormal situation the related LED on the panel will turn yellow and the internal buzzer will offer an alarming signal to tell the user to restore The function of the self input and self recover auto controller sheet 4 sheet 4 normal power supply reserved power supply control function normalnormalnolmal power supply work QN close QR open normalabnormal nolmal power supply offer an alarming signal QN close QR open normalnormal QN open after delay t1 and after delay t2 QR close reserved power supply work recovernormal QR open after delay t1 and then QN close after delay t2 normal power supply rework automatically 2 2 自投不自复式 auto controller TKQ2 is used for the auto transforming between the normal power supply and reserved power supply In usual time the power was supplied by the normal power supply and when it become abnormal any single phase is over voltage under voltage interrupted phase the reserved power supply will work after the appropriate delay when the normal power supply refined it can t work once again automatically unless the reserved power supply has some problem The situation is also fit for the contrary condition Make sure the reserved power supply is no damaged When it has some abnormal situation the related LED on the panel will turn yellow and the internal buzzer will offer an alarming signal to tell the user to restore The function of the 自投不自复式 auto controller sheet 5 sheet 5 normal power supply reserved power supply control function normalnormalnolmal power supply work QN close QR open normalabnormal nolmal power supply work reserved power supply offer alarm QN close QR open abnormalnormal QN open after delay t1 and after delay t2 QR close reserved power supply work recovernormal Reserved power supply work not recover automatically QN open QR close normalabnormal QR open after delay t1 and then QN close after delay t2 normal power supply work 2 3 power grid generating auto controller TKQ2 is used for the auto transforming between the normal power supply and reserved power supply In usual time the power was supplied by the normal power supply and when it becomes abnormal any single phase is over voltage under voltage interrupted phase the intellectual controller orders to release the electricity by offering a controlling request as well as a unloading order when the generator s capacity is limited user can unload the unimportant section When the generating voltage is up to 85 of the rated one the power of power grid will be cut automatically after some delay and after some other delays the generating power supply will work automatically When the normal power supply recovers it will work automatically The function of the 电网发电式 auto controller sheet 6 Sheet 6 normal power supply reserved power supply control function normalnot workgrid power supply work QN close QR open abnormalGeneratingAsk for generating after delay abnormal Generating normally When the generating voltage is up to 85 of the rated voltage QN open after delay t1 and orders to unload at the same time Unload the unimportant load QR close after delay t2 the generator set supper the power recovergenerating QR open after delay t1 QN close after delay t2 and the grid power supply work normalungenertatingQR close QN open grid power supply work Notice QN the normal power supply s circuit breaker close QR the reserved power supply s circuit breaker close t1 delay for open the longest delay is 60s the shortest is 0 5s producing setting 1 5s t2 delay for close the longest delay is 60s the shortest is 0 5s producing setting 1 5s 3 the wiring map of the second circuit according to the map TKQ2 R S F second circuit wiring map 100 225 type Notice the picture is for the reclose open position QN the normal power supply s circuit breaker QR the reserved power supply s circuit breaker R1 normal fuse R2 reserved fuse M operating electricity machinery PG cable joint wire K1 K2 micro switch JX terminals picture a wring map for indicator lamp JXN special terminals for three phase null line Fire control and alarm control are used for R S type Generating control and unload order are used for F type N null line must be jointed otherwise the intellectual controller will be damaged Users joint the circuit showed by dotted line the others have been jointed When need the fire control cut the power urgently please joint the on off signal which showed by the fire center to the intellectual controller s terminals picture a Normal reserved Close N close 1 2 3 4 5 JX 100 225 type Indicator lamp joint port TKQ2 R S F second circuit wiring map 400 800 type Notice The picture is for reclose open position 本图在再扣分闸位置 QN the normal power supply s circuit breaker QR the reserved power supply s circuit breaker R1 normal fuse R2 reserved fuse M operating electricity machinery PG cable joint wire K1 K2 micro switch JX1 terminals of exterior indicative lamp picture b JXN special terminals for three phase null line Fire control and alarm control are used for R S type Generating control and unload order are used for F type N null line must be jointed otherwise the intellectual controller will be damaged Users joint the circuit showed by dotted line the others have been jointed When need the fire control cut the power urgently please joint the on off signal which showed by the fire center to the intellectual controller s terminals Picture b normal normal reserved reserved close open N open close 1 2 3 4 5 JX1 400 800 type Indicator lamp joint port Installation and Regulation install the switch To protect yourself and the electric device safety please make sure to do the following things before use the ATS read the instruction carefully before installing and using ATS ATS must be used in the normal working condition Check the circuit breaker to see if their specifications are complied with the work condition before installation Before installing measure the insulating resistance of the circuit breakers with 500V Katherine Ohm meter 兆欧表 please note that when measuring the insulating resistance please cut the second circuit lead which jointed to the circuit breaker otherwise the auto transfer controller will be damaged The resistance should not be less than 10M when the ambient temperature is 20 5 and relative humidity is 50 70 Otherwise the circuit breaker must be dryinged to make sure the insulating resistance achieve the standard require When installing the safety distance of ATS must be complied with GB14048 1 When installing make sure there is no conductive abnormal things on the circuit breaker When installing the conductive bus bar which connected to the ATS s circuit breaker must be smooth No attached mechanical strength is allowed to impose on the circuit breaker avoiding to damage them and their motion character After install the switch choose the leads with suitable section to joint the circuit breaer s output and input terminals according to the rated current The four pole circuit breaker can joint no lead only to joint the input terminal Make sure the null line must be joint correct otherwise the intellectual controller and motor operating structure will be damaged As for three pole circuit breaker there in a N line must be jointed to the N terminal on the switch body bracket Notice the phase of the two circuit breakers must be coincident and the switch body must be connected to the earth reliably 2 manual control and regulation self input and self recover When the normal reserved and controller power supply are connected the digital tube on the top of controller panel shows two numerical value rows phase indicative lamps A B C flash circularly state indicative lamps three colors show the normal power supply green close reserved power supply red open that means the ATS works under the good condition If the state indicate lamps are yellow there is a fault exist in the relative circuit three colors of the state indicative lamp respectively means three state close green open red fault yellow Press the normal power supply button QN circuit breaker close Press the reserved power supply button QN circuit breaker open and QR circuit breaker will close after delay t2 Press the normal power supply button QR circuit breaker open and QN circuit breaker close after delay t2 then press cut reclose button the circuit breaker will be open instantly if it is close before electrifying Press auto button it will come to the auto controlling state according to the using power supply And the closing indicative lamp should be lighted or put out in the operating process The released indicative lamp can be tested if necessary Open the transfer switch s veil after circuit breaker is close then press the urgent released button the released indicative lamp on the intellectual controller will be lighted after the circuit breaker is 脱扣 and it will be put out after reclosing Notice when a circuit breaker is 脱扣 the controller must be transferred to mutual press cut reclose button to make the released circuit breaker reclose then can be transferred to auto state let the circuit close Using method After the above regulating the normal TKQ2 system can be used Before operating if choose self input and self recover only to press auto button the auto indicative lamp on the panel will light and the normal power supply is the preferential supply if choose self input without self recover you can select any one circuit power supply to work only to press its button The usage of the function key 1 power supply key cut and connect the power supply which is on the main panel 2 set key press this key the system can be transferred among three states normal showing set under voltage percentage A 1 set cutting delay time A 2 set close delay time A 3 showing normally 3 auto key press this key the indicative lamp light the system can be set at the self input and self recover state 4 normal power supply key press this key the normal power supplier offer the power to the system and it is at the self input without self recover state 5 reserved power supply key press this key the reserved power supplier offer the power to the system and it is at the self input without self recover state 6 release key press this key the system will be released 7 under the set state the normal power supply key is used to add the set numeral key and the reserved power supply is used for reduce the set numeral key Analysis and remove the fault If no response offered when start the switch and the mechanical interlocking driver has no motion after pressing the indicative button please check the power supply and connection of circuit breakers Three phase power supply and the N line must be jointed correctly intellectual controller socket must be screw down well contact When controller was power supplied but the mechanical interlocking driver has no motion please check the fuse of the auto controller to see if it is burned up for over current of the motor operating structure Please retry after taking another suitable fuse The fuse is burned up frequently please check the mechanical interlocking driver to see if it is locked Please retry after some adjustment Other notice 1 Check and maintain the switch termly according to th
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