II-824-QMS-03_02 Module Classification组件等级分类标准.docx

Module Classification组件等级分类标准No. of issue:版本号：02date of issue:发行日期2012.3.7Monitoring and Measurement of Product产品的监视和测量II-824-QMS-03page:页码20of总页数20Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0Faultless moduleSale with full warrantyUtilization: without restrictionDevaluation 0%种类A1/.0无缺陷组件全额担保销售使用:没有限制减值:0%Category B1/.2Saleable with markdown Sale with limited guaranteeOverall optical impression does not suffer significantly*Devaluation 10%种类B1/.2降价销售有限保证销售整体视觉印象良好*减值:10%Category B3/.4Sale as dummy only to fill gapsUtilization: delivery only with inoperative electrical connector, Overall optical impression does not suffer significantly*Devaluation 100%种类B3/.4作为仿制品填补空白销售使用:产品不能电器连接整体视觉印象良好*减值:100%Category C/.6Scrap, modules with safety problems and/or overall optical impression does suffer significantly Devaluation 100%种类C/.6报废品,组件有安全问题和/或整体视觉印象较差减值:100%glass(ESG12150+ spec avim)玻璃(ESG12150+ avim 技术协议)enclosed bubbles密闭的气泡GL01dimension尺寸1-2 mm/2-3mmany dimensions,provided that the power must not be affected and overall optical impression does not suffer significantly*任何尺寸,在功率不受影响的情况下和整体视觉印象良好any dimensions, overall optical impression does not suffer significantly*任何尺寸,整体视觉印象良好*quantity数量3/1unlimited无限制unlimited无限制position位置whole area整个区域whole area整个区域whole area整个区域Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6glass(ESG12150+ spec avim)玻璃(ESG12150+ avim技术协议)inclusions杂质GL02dimension尺寸0.5-1mm / 1-3mmany dimensions,provided that the power must not be affected and overall optical impression does not suffer significantly*任何尺寸,在功率不受影响的情况下和整体视觉印象良好any dimensions, overall optical impression does not suffer significantly*任何尺寸,整体视觉印象良好*quantity数量2/1unlimited无限制unlimited无限制position位置whole area全部区域whole area全部区域whole area全部区域scratches划痕GL03dimension尺寸width 1mmlength 5-10mm宽度1mm,长度5-10mmany dimensions,provided that the power must not be affected and overall optical impression does not suffer significantly*任何尺寸,在功率不受影响的情况下和整体视觉印象良好any dimensions, overall optical impression does not suffer significantly*任何尺寸,整体视觉印象良好*quantity数量4/1unlimited无限制unlimited无限制position位置whole area全部区域whole area全部区域whole area全部区域breakage of glass玻璃破损GL04dimension尺寸0000quantity数量0001position位置000glass玻璃Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6frame(failure catalogue II-742-ENG-07)铝框(缺陷目录II-742-ENG-07)stripes from compression process挤压过程中造成的条纹(机械挤压纹)RA01dimension尺寸continuous连续的continuous连续的unlimited无限制quantity数量unlimited无限制unlimited无限制unlimited无限制position位置side A,B,C A.B,C面side A,B,C A.B,C面unlimited无限制anodized grooves受过氧化处理的凹槽RA02dimension尺寸continuous连续的continuous连续的unlimited无限制quantity数量unlimited无限制unlimited无限制unlimited无限制position位置side B,C B,C面side B,C B,C面unlimited无限制anodized indentation/deepening受过阳极氧化处理的压痕RA03dimension尺寸3x3mmunlimited无限制unlimited无限制quantity数量3 per frame part每个铝框允许3个unlimited无限制unlimited无限制position位置side CC面side A,B,C A.B,C面unlimited无限制scratches without break-through of eloxal没有损伤氧化层的划痕RA04dimension尺寸width 1.5 mmlength 100mm宽度 1.5mm，长度 100mmunlimited无限制unlimited无限制quantity数量1 per frame part每个铝框允许1个unlimited无限制unlimited无限制position位置side CC面side A,B,C A.B,C面unlimited无限制Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6frame(failure catalogue II-742-ENG-07)铝框(缺陷目录II-742-ENG-07)scratches withbreak-through of eloxal损伤氧化层的划痕RA05dimension尺寸0unlimited无限制unlimited无限制quantity数量0unlimited无限制unlimited无限制position位置0side A,B,C A.B,C面unlimited无限制stress whitening on punched holes冲孔白色印记RA06dimension尺寸max. 8mm from edge of punched hole从孔到边缘最大长度8mmunlimited无限制unlimited无限制quantity数量per punched hole每个冲孔per punched hole每个冲孔unlimited无限制position位置at punched hole在冲孔处at punched hole在冲孔处unlimited无限制burr on corners边角毛刺RA07dimension尺寸not visible不明显not visible不明显not visible不明显quantity数量000position位置000gap on grouted corners边角缝隙RA08dimension尺寸 0,2 mm 0,2 mm 0,2 mmquantity数量000position位置000Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6frame(failure catalogue II-742-ENG-07) 铝框(缺陷目录II-742-ENG-07)shape deviation形状偏差RA09dimension尺寸2.8mm clearance on long side,1.5mm waist (bow)长边 间隙2.8mm外弯/内凹间隙1.5mm(弯曲度)2.8mm clearance on long side, 1.5mm waist (bow)长边 间隙2.8mm外弯/内凹间隙1.5mm(弯曲度)2.8mm clearance on long side1.5mm waist (bow)长边 间隙2.8mm外弯/内凹间隙2.8 mm, long side1.5 mm short side长边 间隙2.8mm外弯/内凹间隙1.5mmEVAinclusions杂质EV01all inclusions (organic, inorganic)所有杂质(有机物和无机物)1.) The total area of inclusions on the cells including break-offs (EV06) excluding bubbles (EV06) must not exceed 2 cm2. 2.) Inclusions must not connect two potentials, at least 0.5 mm between them must be laminated with EVA1.) 杂质在电池片上的总面积不能超过2 cm,其中杂质包括破片，但是不包括气泡(EV06).2.) 杂质不能构成电势连接,电势之间距离最少要0.5mm,杂质必须被EVA层压包容Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6EVAinclusions杂质EV02flux material助焊剂材料dimension尺寸 2 mm, optically inconspicuous 2mm,目视不明显according to EV01参照EV01 5 mm 5 mm quantity数量max. 3最多三处 1 cm per cellmax. 4 cells1cm每片最多4片unlimited无限制1position位置0a）restricted to discrete parts of the module b）two potentials must not be connected by inclusions, distance at least 0.5mm laminated with EVAa) 组件不同部分b) 两个电位不能被杂质连接在一起,限定距离至少0.5mm且要被EVA包容two strings or ribbon wires must not be connected to each other, distance at least 0.5mm laminated with EVA.两串或焊带相互之间不能连接在一起,距离至少0.5mm,并且被EVA包容bridging of two strings or ribbon wires by inclusion两串或焊带被杂质搭连Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6EVAinclusions杂质EV03organic material(insects, hair)有机杂质(昆虫,毛发)dimension尺寸optically inconspicuous目测不明显overall optical impression does not suffer significantly*整体视觉印象良好*overall optical impression does not suffer significantly*整体视觉印象良好*unlimited无限制quantity数量max. 3最多三处unlimited无限制unlimited无限制1position位置discrete, not on cells or conducting parts离散的,不能在电池片上或做传导部件on cells, a) restricted to discrete parts of the module.b) two potentials must not be connected by inclusions, distance at least 0.5mm laminated with EVA在电池片上a),组件不同部分b) 两个电位之间不能被杂质连接在一起,限定距离至少0.5mm且要被EVA,包容no bridging of two strings or ribbon wires by inclusion, distance at least 0.5mm laminated with EVA两串或焊带相互之间不能连接在一起,距离至少0.5mm,并且被EVA包容.bridging of two strings or ribbon wires两串或焊带被杂质搭连Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6EVAinclusions杂质EV04inorganic material (nonconducting)无机物(不导电)dimension尺寸 2 mm, optically inconspicuous 2mm,目视不明显 5mm 5mm 5 mmquantity数量max. 3最多三处 1 cm per cellmax. 4 cells1cm每片最多4片unlimited无限制1position位置discrete, not on cells or conducting parts离散的,不能在电池片上或做传导部件also on cells, a) restricted to discrete parts of the moduleb) two potentials must not be connected by inclusions, distance at least 0.5mm laminated with EVA同样在电池片上a)组件不同部分b)两个电位之间不能被杂质连接在一起,限定距离至少0.5mm且要被EVA,包容unlimited无限制any position任何位置Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6EVAinclusions杂质EV05inorganic material (conductive)无机物(导电)dimension尺寸 2 mm, optically inconspicuous 2mm,目视不明显 1 cm total area per cell总面积每片1cmunlimited, overall optical impression does not suffer significantly*无限制,整体视觉印象良好*quantity数量max. 3最多三处see EV01见EV01unlimited无限制position位置discrete, not on cells or conducting parts离散的,不能在电池片上或做传导部分on cell: minimum distance to edge of cell 5 mm and not on/under a ribbon wire在电池片上:距离电池片边缘最小距离5mm, 不能在焊带上on cell: no bridging of two strings or ribbon wires, minimum distance 0.5mm laminated EVA foil between inclusion and next string or ribbon wire在电池片上：不搭连在两串或焊带上。焊渣和下一串或焊带要被EVA包容，最小距离0.5mmbridging of two strings or ribbon wires搭连在两串或焊带上not on cell: minimum distance 0.5mm laminated EVA foil between inclusion and cell, no bridging of conducting parts or cells不在电池片上：杂质和电池片要被EVA包容，且不能搭连在传导部分或电池片上，杂质和电池片最小距离为0.5mmParameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6EVAbubbles气泡EV06bubbles in front side of EVA正面EVA气泡dimension尺寸 0.5 / 1.5 mmsize/number/density:0.5mm/100/30/dm2 2mm/25/8/dm2 10mm/5/2/dm2尺寸/数量/密度0.5mm/100个/每平方分米30个气泡2mm/25个/每平方分米8个气泡10mm/5个/每平方分米2个气泡0quantity数量0000position位置000any position任何位置Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6back sheet背板damages损伤IS02punctures /crushing by bent-up cell connectors被弯曲的焊带刺穿/压破dimension尺寸0000quantity数量0000position位置000any position任何位置IS03bubbles/ delamination气泡/分层dimension尺寸0diameter 40 mm直径40mmdiameter 40 mm直径0quantity数量0000position位置000any position任何位置bar code label标签contortion扭曲BC01dimension尺寸180 rotation, if readable180旋转，是否可读取acceptable可接受acceptable可接受quantity数量1acceptable可接受acceptable可接受position位置on correct position位置正确cell shadowing 1cm2电池片遮挡1CMunlimited无限制Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6barcode label标签shifting of position位置偏移BC02dimension尺寸 2mm on cell在电池片上2mmunlimited无限制quantity数量011position位置no cell shadowing无电池片遮挡cell shadowing 1cm2电池片遮挡1CMunlimited无限制bar code unreadable标签不可读BC03dimension尺寸000quantity数量000position位置00solder wire焊带shifting of position transverse to BB（Cell）偏移出汇流条（电池片）LB01dimension尺寸0.5mmmin 50% on bus bar在汇流条上最少50%unlimited无限制quantity数量unlimited无限制unlimited无限制unlimited无限制position位置longitudinal to solder path沿着汇流条可以一整条。longitudinal to solder pathwithout influence on power沿着汇流条焊接部分且不能影响功率Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6solder wire焊带beginning of the solder connection measured from the first (circumferential) gridfinger焊带在BB位置（以第一圆周栅线算起）。LB02dimension尺寸0.0 - 8.0 mm0.0 - 12.0 mmany dimensions任何尺寸quantity数量unlimited无限制unlimited无限制unlimited无限制position位置short circuitbecause of overlap由于重叠造成短路LB03dimension尺寸00quantity数量001position位置00adjacent cells within one string相邻串的电池片上discolouration on surface表面变色LB04dimension尺寸extensive green/yellowishshimmering大量的黄绿色overall optical impression does not suffer significantly*整体视觉印象良好*overall optical impression does not suffer significantly*整体视觉印象良好*quantity数量ca. 60% of ribbon wires在焊带上发生概率大约60%unlimited无限制unlimited无限制position位置unlimited无限制unlimited无限制Parameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6cross connectors电极条short circuitdue to overlap由于重叠造成短路QV01dimension尺寸00unlimited无限制quantity数量001position位置00overlap with one cell一片电池片重叠overlap with two cells两片电池片重叠power功率characteristic curve特征曲线PW01dimension尺寸small unevenness in characteristic curve, jumps 300 mA特征曲线存在小陡降,陡降幅度300mAsmall unevenness in characteristic curve, jumps 300 mA特征曲线存在小陡降,陡降幅度70% 70% (only in individual cases is FF70% （只有在个别情况下的填充因子 70%）70%quantity数量xxxposition位置xxxParameter参数Defect缺陷Defect No. classification catalog缺陷号码目录编号Defect No. SAPSAP中缺陷编号Sub-category子范畴Specification规格Category A1/.0种类A1/.0Category B1/.2种类B1/.2Category B3/.4种类B3/.4Category C/.6种类C/.6cell (failure catalogue II-743-QMS-03)电池片(缺陷目录 II-743-QMS-03)cell break-offs next to the cell or missing脱落部分紧挨着电池片或缺失ZE01dimension尺寸edge breakouts and shell breakouts allowed according to II-743-QMS-03允许在II-743-QMS-03 范围内的边缘破损和贝脱 2 cm2unlimited无限制 2 cmquantity数量 3 per module一个组件允许三处1 per cellmax. 3一个组件允许三片unlimited无限制position位置any position任何位置minimum distance of fraction to next cell 0.5 mm 掉落电池片到相邻电池片的最小距离为0.5mmminimum distance of fraction to next string 0.5 mm掉落电池片到相邻电池片的最小距离为0.5mmcell fraction, which connects two strings or ribbon wires掉落部分搭连在两串或焊带上colour gradient in module组件