Juran-Ideation-I-DFSS.ppt

DFSS InnovationandI TRIZTools InnovativeDesignsforSixSigma BREAKTHROUGHIMPROVEMENTANDINNOVATIVEDESIGNORIGINS GlobalLeadersintheirfields GenrichSaulovichAltshullerFatherofTRIZ Dr JosephM JuranFatherofBreakthroughImprovement OURCREDIBILITYANDEXPERIENCE A23 yearsuccessfulJurantrackrecordinachievingbottom lineresultsthroughpragmaticandsystematicimplementationofqualitymanagementandbreakthroughmethodologiesforourclients TheJuran IdeationpartnershipcreatesfromthestrengthsandcapabilitiesoftwoindustryleadersasynergisticofferingofInnovationandSixSigmaPerformance Aproven comprehensivebusinessapproach strategicandtactical duetothedepthandbreadthofthefull timeJuranInstitutestaffandservicesthatareunsurpassedbyourcompetitors JuranInstituteDFSStrainingandconsultingmaterialsareexperience based translatedinmultiplelanguages Manyofourmaterialsarebasicreferenceswhichareusedbyclients universitiesandotherconsultants TheDFSS TRIZIntegrationisauniqueofferingintheindustry Ideationestablished1992MergedwithKishinevSchool LeadingTRIZSchoolinRussia HeadquartersinSouthfield MI85 oftheworld sleadingTRIZScientistsInstalledcustomerbaseofover2 000enterprisesworldwideActivein40countriesand65universitiesplusnumerouspartnerships strategicalliancesandresellersestablishedworldwide IDEATIONINTERNATIONALINC IdeationInternationalisaworld classproviderofacceleratededucation innovationsoftwaretools andanalyticalservicesbasedupontheIdeation TRIZMethodology toenterprisesofalltypesandsizes Byunderstandingthemechanismsthatcreatechange providingthemeansforrecognizinghowtoadjusttochange andbringingtheessentialbenefitsofinnovation creativityandknowledgetoenterprises Ideationwillachieveitsmission IDEATION SMISSION WHATISIDEATION SBUSINESS InventiveProblemSolving FailureAnalysis FailurePrediction AnticipatoryFailureDetermination Education Software Publications AnalyticalServices BooksPapers BookPapers 54yrs 22yrs 22yrs 12yrs DirectedEvolution Papers UnderDevelopment ProviderofI TRIZ AgeofApplication JURANINSTITUTE SMISSION Ourmissionistoprovideprofessionalconsultingservicestoimprovecontinuouslytheperformanceofourclients processes products people andprofits JURANINSTITUTE Founded22yearsagobyDr J M Juran Leadingsourceworld wideforresearch consulting andeducationinmanagingforSixSigmaqualitytoachievesuperiorbusinessresults SixSigmaQualityisoneofourkeybusinessestoday Inthepresentandfuture likethepast wehavebuiltonourcompetencies likeourcompetitors Onedifference theJuranQualityModelistheheartofSixSigma Highquality highsigmavalues reducescosts increasesrevenues createsloyalcustomersandagreatculture NotallSixSigmaprovidersarealike JuranInstitutetriestoadaptandbeflexibleinmeetinglocalsiterequirements aswellascorporategoals WHATAREJURANINSTITUTE SSERVICESANDPRODUCTS BreakthroughProblemSolving Training E learning Publications ConsultingServices BooksPapers BooksPapers N A StrategicDeployment Papers UnderDevelopment ProviderofBreakthrough Licensing DesignforSixSigma DMAICSixSigma UnderDevelopment I DESIGNFORSIXSIGMA DEFINED I DFSS TheConcurrentDevelopmentandIntroductionofaneworradicallyredesignedproductorserviceandalloftheprocesses Design Procurement Production LogisticsandDistribution ServiceandSales thatenabletheproductorservicetoachieveSixSigmabusinessperformance APhasedMethodologywhichincludesboththedesigntoolsandinnovativeI TRIZtoolsfordesigningproducts goods informationorservices andprocessesthatgeneratecustomervalue ThephasesareDefine Measure Analyze Design Verify I DFSS NewProduct ServiceIntroductiontoAchieveSixSigmaBusinessPerformance MARKETRESEARCH DESIGN PRODUCTION LOGISTICS DISTRIBUTION SERVICE SALES DMADV INNOVATIVEDESIGNSFORSIXSIGMA DEFINED CUSTOMERS Customer drivendesignofprocesseswith6 capability Predictingdesignqualityupfront Topdownrequirementsflowdown CTQflowdown matchedbycapabilityflowup Cross functionalintegrateddesigninvolvement Drivesqualitymeasurementandpredictabilityimprovementinearlydesignphases Utilizesprocesscapabilitiestomakefinaldesigndecisions Monitorsprocessvariancestoverify6 customerrequirementsaremet WHATISDESIGNFORSIXSIGMA DFSS THEDMADVMETHODOLOGYANDTOOLS Under standcustomerneedsandspecifyCTQs Developdesignconceptsandhigh leveldesign Developdetaileddesignandcontrol testplan Testdesignandimplementfull scaleprocesses Initiate scope andplantheproject DESIGNFORSIXSIGMA DELIVERABLES TOOLS MgmtLeadership CustomerResearch FMEA Errorproofing Project QFD ProcessSimulationManagement Benchmarking DesignScorecards CommercialElectronicsSouthKoreabasedcompany wideimplementationofSixSigma includingSouthKorea Hungary India Indonesia Malaysia Mexico Spain UnitedKingdomandUnitedStates SOMEOFOURCLIENTS SatelliteManufacturerImplementedDesignforSixSigma SOMEOFOURCLIENTS GMFordToyotaChryslerEaton DanaCorporationRockwellInt lAutomotiveTRWAutomotiveITTAutomotiveJaguar Costreduction warrantees recalls newdesign patentcircumvention failureanalysis failureprediction training BreaksquealBrakeroughnessNoiseandvibrationTransmissionAirbag ElectrostaticpaintTaillightSeatcoverWindtunnelPlasticfueltank IDEATION SSUCCESSES TO DATE AUTOMOTIVEINDUSTRY DowAmocoDupont ConocoSolutiaRohm Haas Costreduction breakthrough discovery manufacturingprocesses safety quality reliability failureanalysis PlasticsChemicalprocessingCatalystsReactor AromaticoxidationDistillation separationNewmaterialdevelopment design IDEATION SSUCCESSES TO DATE CHEMICALINDUSTRY ExxonMobil AmocoShell Costreduction reliability failureanalysis newdesign training ExplorationMethodofdiscoveryRefineriesPostprocessingGasFueloilEnhancedoilrecovery DualgradingdrillingExpandablecasingHydrocarbonprocessingonshoreoffshoreTransportation IDEATION SSUCCESSES TO DATE OILINDUSTRY Johnson JohnsonCardiovascularRoche BristolMyersZeneca UK Newdesign patentcircumvention costreduction failureprediction training MedicalinstrumentationSanitaryproductsBlisterpackagingofpills IDEATION SSUCCESSES TO DATE MEDICALINDUSTRY HoneywellMotorolaPhilipsElectronicsHitachiITTArteche Spain Visteon NorthernTelecon Canada SolarexHelixToshibaSonyLGElectronics Costreduction newtechnologies reliability manufacturingprocesses training CellphonesMicrochipsPCboardsRadio HeadsetHighvoltagetransformersPowersuppliesNavigationsystems IDEATION SSUCCESSES TO DATE ELECTRONICS ELECTRICALINDUSTRY BoeingPratt WhitneyTechspaceAero Belgium HoneywellAlliedSignalRockwellInternational RollsRoyceMcDonnelDouglasAerospaceNASAHughesAircraftTRWBFGoodrichLitton Costreduction safety reliability quality newdesign failureanalysisandprediction training C 17F 22Engines ValvesContainmentring IDEATION SSUCCESSES TO DATE AVIATIONINDUSTRY I DFSSDESIGNPROJECT CASE1 CASE2 CASE3 BaseLinePerformanceOK CurrentProduct DPMOCOPQ Design CurrentProcesses Manufacturing Distribution Service Marketing REDESIGN Cp CpkCOPQ DPMOCOPQ CurrentProduct NEWPROCESSDESIGN ProductBaseLinePerformanceOK Maybeoflittlevalue NewProduct NEWPRODUCTANDPROCESSDESIGN NoBaseLinePerformance CTQ s High levelDesign CTQGAP BaseLinePerformance DesignScorecard But NoCurrentProductorProcess Design SCIENTIFICALLYBASEDAPPLICATIONS SYSTEMATIC STRUCTUREDINNOVATION IPS DE AFD InventiveProblemSolving AnticipatoryFailureDetermination DirectedEvolution FailureAnalysis FailurePrediction StrategicallyEvolvingFutureGenerationsofTechnologies Systems SurgicalRemovalofToughTechnologicalProblems InventionofFailureModes EliminationofContradictions I DESIGNFORSIXSIGMA Pre DEFINEPhaseINTRODUCTIONTOSIXSIGMAHOWTOTHINKABOUTDFSS NEWPRODUCTINTRODUCTION NPI I TRIZ DirectedEvolution DE StrategicvisionLogicalchainofproductconceptsProductevolutionroadmap DEFINEPhaseINTRODUCTIONTODEFINEESTABLISHDESIGNPROJECTFINANCIALANALYSISPROJECTMANAGEMENTANDRISKASSESSMENTSUMMARY ISSUESTOCONSIDER I DESIGNFORSIXSIGMA MEASUREPhaseINTRODUCTIONTOMEASUREESTABLISHCTQ sANDCTI sI TRIZ InnovationSituationQuestionnaire ProblemFormulatorDesignproblemdocumentationDesignexpectationsINTRODUCTIONTOPROBABILITY STATISTICSANDPREDICTIONMSA Variables AttributeandDataquality PROCESSCAPABILITY VariablesandAttribute RISKASSESSMENTI TRIZ AnticipatoryFailureDetermination AFD FailurepredictionDESIGNSCORECARD I DESIGNFORSIXSIGMA ANALYZE HIGH LEVELDESIGNPhaseINTRODUCTIONTOHIGH LEVELDESIGNDEVELOPDESIGNALTERNATIVESI TRIZ InnovativeProblemSolving IPS Descriptionofdesignoptions alternatives AnalysisofdesignalternativesfortechnologicalbarriersandcontradictionsDEVELOPHIGH LEVELDESIGN VA VE MULTI VARIANALYSISCONFIDENCEINTERVALSANDSAMPLINGHYPOTHESISTESTINGANDANOVAEVALUATEHIGH LEVELDESIGNI TRIZ AnticipatoryFailureDetermination AFD Failureanalysisandprediction I DESIGNFORSIXSIGMA DETAILDESIGNPhaseINTRODUCTIONTODESIGNRISKASSESSMENT FALUREANALYSISI TRIZ AnticipatoryFailureDetermination AFD FailureanalysisTAGUCHIMETHODSANDROBUSTDESIGNTOLERANCINGDOEwithRSM I DESIGNFORSIXSIGMA DETAILDESIGNPhase cont d RELIABILITYandAVAILABILITYNON PARAMETRICSTATISTICSSIMULATIONwithMonteCarloMethodsDESIGNFORMANUFACTURABILITY DESIGNFORASSEMBLYDVT TESTABILITYDESIGNSCORECARD I DESIGNFORSIXSIGMA DETAILDESIGNPhase CUSTOMFEATURESTHETOOLSOFDETAILDESIGNCONCURRENTENGINEERINGSOFTWAREENGINEERINGMETHODSANDTOOLS CMM CASE ENHANCEDDESIGNFOR Commercial CompetitiveSuccessManufacturabilityServiceabilityReliabilityAvailabilityInformationManagementControl I DESIGNFORSIXSIGMA VERIFYPhaseINTRODUCTIONTOVERIFYDESIGNFORCONTROLDESIGNFORMISTAKE ANDFOOLPROOFINGSTATISTICALPROCESSCONTROL SPC MVTTRANSITIONTOPROCESSOWNERSI TRIZ DirectedEvolution DE LogicalsequenceofnewscenariosStrategicknowledgebaseandpatentportfolioTargetedcompetitiveintelligenceNewproductev