安全生产事故应急综合预案Comprehensive emergency pla

安全生产事故应急综合预案Comprehensive emergency pla Standardizing theproduction safety aidents emergencymanagement andemergency responseprocedures,timely andeffectively implement emergency rescue work,to minimizecasualties,property loss,ensure thesafety ofworkers,keep production safety inorder,to developthis plan.1.2编制依据regimentation reference依据中华人民共和国安全生产法、职业病防治法、消防法、特种设备安全监察条例、危险化学品安全管理条例、上海市安全生产条例和生产经营单位安全生产事故应急预案编制导则等法律法规及有关规定。 Aording toPeoples Republicof ChinaProduction SafetyLaw,Oupational DiseasePrevention Law,Fire Act,Regulations onSafety Supervisionof SpecialEquipment,Dangerous ChemicalsRegulations,Regulations ofShanghai safeproductionandproductionunitsproduction Safetyguidelines for the preparationof emergency plansand otherlaws andregulations and relevant regulations.1.3适用范围application scope本预案适用于*发生安全生产事故救援工作。 The planapplies to*production safetyaident rescuework.1.4应急预案体系emergency plansystem根据本企业管理体系及行业特点，应急预案体系包括综合应急预案、专项应急预案。 Aording to the enterprisemanagement system and industrycharacteristics,the systemincludes a prehensive contingencyplan contingencyplans,special emergencyplans. （1）综合应急预案*生产安全事故应急救援综合预案。 a prehensiveemergencyplan:aprehensiveemergencyplan for*. （2）专项应急预案主要是根据本企业生产特点，为应对几种安全事故类型。 Specialized emergency response plan:is mainlybased onthe characteristicsof theproduction,in responseto severaltypes ofsecurity incidents.?化学品事故应急预案Chemical AidentEmergency Plan?火灾应急预案fire emergencyplan?柴油加油站应急预案diesel gasstation emergencyplan1.5应急工作原则emergency workprinciple遵循快速反应，统一指挥，单位自救与专业应急救援相结合的原则。 Follow thequick response,unified mand,the unitself-help principlesand professionalemergency rescuebine.2生产经营单位的危险性分析Risk analysisof productionunits2.1生产经营单位概况A surveyof productionunits*是由*司于1996年在中国上海建立的全资子公司，投资总额5700万元；公司占地总面积约42416m2，职员工近400人，主要从事于开发、生产和销售各类*，这些设备主要用于*的物质。 公司产品包括安装于*装置等。 *.is awholly-owned Germansubsidiary of*1996in Shanghai,China establisheda totalinvestment of57million yuan;pany oupiesa totalarea ofabout42416m2,recruits nearly400people,mainly engagedin the development,production andsales*.Company productsinclude:*devices.2.2危险源与风险分析The hazardsource andrisk analysis2.2.1生产过程中使用大量金属切削设备、焊接设备、起重设备等机械，若生产调节不畅、操作人员违章操作或机械设备、设施存在不安全的状态等均可造成机械伤害事故。 The productionprocess usinga largenumber ofmetal-cutting equipment,welding equipment,lifting equipment and othermachinery,if theproduction ofpoor regulation,operators ofillegal operation or mechanical equipment,facilities and other unsafestate cancause mechanicalinjury.2.2.2装卸运输中若操作不当或野蛮装卸以及车辆发生事故可发生砸伤、挤伤事故。 Handling Transit:If improperoperationorrough handlingand vehicleaidents can our crushing,crushing aident.2.2.3使用危险化学品若使用不得或遇明火可发生人员中毒、火灾和爆炸事故；若发生火灾可产生爆炸的冲击波、热辐射，造成人员中毒、灼伤；建筑物破坏、人员受冲击波影响造成损伤。 If theuse ofdangerous chemicalsor useshall poisoningcanour in caseof fire,fires andexplosions;cause damageto buildings,people affectedby theshock wave;If thefire canproduce explosiveblast,thermal radiation,causing poisoning,burns damage.2.2.4车辆驾驶员违章操作，人员违章进入运输作业范围内可能发生车辆伤害。 The driverof thevehicle illegaloperation,officers illegallyentered thevehicle damagethat mayour within the rangeof transportoperations.2.2.5配电室、生产场所、办公室等用电场所，如电气设备、配电盘、插座漏电、短路可能发生人员触电和电气火灾。 distribution room,production sites,offices and other placesof electricity,such aselectrical equipment,distribution boards,socket leakage,electric shockand shortcircuit mayour electricalfire.2.2.6高处作业防护不当造成高处坠落或物体打击事故。 Protective workat heightscaused byimproper oragainst objectsfalling fromheight aident.2.2.7食物过期或其它原因造成的食物中毒。 expired foodor othercauses offoodpoisoning.3组织机构及职责Organization chartand responsibilities3.1应急组织体系emergency organizationsystem （1）事故应急救援工作在公司领导统一领导下，各有关职能部门分工合作，各司其职，密切配合，迅速、高效、有序开展。 emergency rescuework underthe leadershipof theunified leadershipof thepany,the relevantfunctional departments to facilitatetheir dutiesin closecoordination,rapid,efficient andorderly conduct. （2）成立事故应急总指挥部。 总指挥由公司首席执行官担任，如有特殊情况公司首席执行官不能到位时，由首席运营官代任。 副总指挥由质量总监担任。 指挥部设在首席执行官办公室；联系电话*。 成员由人事行政部、质量部、运营部、工艺设备部以及各车间负责人组成。 The establishmentof emergencygeneral mand.Served as the CEOof thepany mander,if thereare specialcircumstances when the CEOis notin placeby anacting chiefoperating officer.Served asdeputy manderof theQuality Director.Headquarters is located in the CEOoffice;*.Members fromthe Departmentof PersonnelAdministration,Quality,Operations,Process EquipmentDivision and the responsiblepersons of the workshop.生产安全事故应急综合预案Ver08安全生产事故应急救援组织结构图Production safetyemergency rescueorganization chartHRA DirectorProcess&Maintenance supervisorQuality DirectorQuality managerPurchasing managerPRD DirectorAssembly SupervisorFabrication SupervisorMachining SupervisorMachining SupervisorSH2Branch Foreman/Team leaderR&D DirectorCEO COO&Safety mitteeAPS DirectorAPS managerAdmin.supervisor EHSSupervisor生产安全事故应急综合预案Ver093.2指挥机构及职责Organization chartand responsibilities3.2.1应急救援总指挥部职责mand organizationand responsibility指挥机构组织结构图mand organizationchart?负责组织有关部门制定应急抢救预案，组织预案的演练，及时对预案进行调整、修订和补充。 统一部署应急预案的实施工作，及紧急处理措施。 Responsible fororganizing relevantdepartmentstodevelop emergencyrescue plan,the organizationplans todrill,timely modifythe plans.Make systemicdeployment for the Implementationof emergencyplans anddevelop emergency measures.?负责发布和解除应急救援命令、信号;Be responsible for therelease andrescinding emergency response order.?负责调用本厂范围内各类物资、设备、人员和占用场地。 Responsible for allocating varioustypes ofmaterials,equipment,personnel andspace oupiedin the plant.?负责组织人员和物资疏散工作。 Be responsiblefor personnel and materialevacuation.?负责配合上级部门进行事故调查处理工作。 企业应急救援总指挥部emergency responseoverall mand抢险、抢修组工艺设备部rescue,rush-repair group(Facility dept)善后处理组（首席运营官办公室）proper handlinggroup(COO office)通讯治安组行政人事部Communication&security group(HRA dept)消防救护组（E HS&生产部）fire protectionand rescuegroup(EHS&HRA)物资供应组（E HS&生产部）materia ls up pl yg ro up（E HS&P RD）应急指挥部办公室首席运营官办公室emergency responsemand office(COOs office)Be responsiblefor assistingproper authoritiesto dothe aident investigation andhandling.?负责做好稳定生产秩序和伤亡人员的善后及安抚工作。 Responsible forstabilizing productionand dealwith theaftermath ofcasualties andappease.?组织事故调查,总结应急救援工作经验教训。 Organize aidentinvestigation,make summingup of the experiencesand lessons.3.2.2应急总指挥部办公室职责emergency responsemand officeresponsibilities?应急指挥办公室是本企业应急指挥部的日常办事机构。 负责平时的应急准备。 负责报告、信息报送、组织联络各职能部门及协调。 Emergency responsemand officeis dailyoffice for emergency responseoverall mand.Usually beresponsibleforemergency preparedness.Be responsiblefor reporting the information,contact windowfor variousfunctional departmentsand coordination.?负责与外界的渠道沟通、引导公众舆论。 Be responsiblefor municatingwith theoutside worldand guidingpublic opinions.?指挥部设在首席运营官办公室，联系电话*，手机号码:*Command officeislocatedintheCOO office,Tel:*,phone number:*.3.2.3抢险、抢修组（工艺设备部）职责rescue,rush-repair group(Facility dept)responsibility?由工艺设备部牵头，各部门配合组成。 该组成员要对事故现场、地形、设备、工艺熟悉，在具有防护措施的前提下，必要时深入事故发生中心区域，关闭系统，抢修设备，防止事故扩大，降低事故损失，抑制危害范围的扩大。 Led byprocess andfacility department,it isposed byvarious departments.The groupmembers should be familiarwith the aident scene,terrain,equipment,process.With PPEwearing,if necessary,in-depth aidentcenter area,shut downthe system,repair equipmentto preventthe aidentand reduceaident losses,inhibiting expansionof thescope ofdamage.?参加事故调查。 participate inthe aidentinvestigation.?工艺设备部办公室，联系电话*，内线直拨*，手机号码*Process andfacility Office,Tel:*,mobile extensionnumber:*,cell phone number:*3.2.4通讯治安组（行政人事部）职责Communication andsecurity group(HRA dept)responsibility?由人事行政部牵头各相关部门配合组成。 Led byHRA Department,it isposed by the relevantdepartments.?负责维持厂区治安，按事故的发展态势有计划地疏散人员，控制事故区域人员、车辆的进出。 Be responsibleforthepreservation oflaw andorder inthe plant,aording to thedevelopmenttrend ofaident,evacuate staffaording to theplan,Control personneland vehicleaess foraident area.?负责有关事故直接责任人的监护。 Be responsiblefortheguardianship of the persondirectly responsible.?参加事故调查。 Participate intheaidentinvestigation.?行政人事部办公室，联系电话*内线直拨*，手机号码*.HRA departmentoffice,Tel:*mobile extensionnumber:*,phone number:*3.2.5物资供应组（生产部）职责Materials SupplyGroup(Production)Responsibilities?负责急救行动提供物质保证。 其中包括应急抢险器材、救援防护器材等。 Be responsiblefor providingenough materialsforemergencyactions.Including emergencyrescue andprotective equipments.?生产部办公室，联系电话*,手机号码*Production Department,Tel:*,phone number:*3.2.6善后处理组（首席运营官办公室）职责Aftercare treatmentgroup(COO Office)Responsibilities?负责组织落实救援人员后勤保障和善后处理工作。 Be responsiblefor implementingrehabilitation workfor rescuepersonnelandaftercare treatment.?组织事故调查。 Participate intheaidentinvestigation.?首席运营官办公室，联系电话*，手机号码:*COO office,Tel:*phone number:*3.2.7消防救护组（EHS&生产部）职责Fire rescuegroup(EHS&Production)Responsibilities?由EHS&生产部相关人员和各相关部门配合组成。 It isposed byEHSS,Production departmentandrelevantdepartments.?负责对火灾、泄漏事故的灭火、堵漏等任务，并对其它具有泄漏、火灾、爆炸等潜在危险点进行监控和保护，负责应急救援、采取措施防止事故扩大，造成二次事故。 Responsible forputting outa fire,leak stoppageand soon,monitor andprotect otherpotential riskswhich wouldmake fires,explosions andleakage,in chargeof emergencyrescue,take actionsto preventaidental expansion,causing secondaryaidents.?负责及时将所发生的事故情况报告首席运营官。 Responsible forreportingtheaident toCOO officerin time.?负责对受伤人员实施医疗救护，提供运送车辆，联系确定治疗医院，办理相关手续。 Be responsiblefor implementingmedical assistancetothe injured person,providing deliveryvehicles,contact anddetermine treatmenthospital,go throughthe relevantprocedures.?负责提出危险品贮存区域及重点目标的建议。 Be responsiblefor makingremendations forhazardous chemicalstorage areasand highrisk points.?负责各救援小组之间的通讯联络。 Be responsiblefor municationsbetween thevarious rescueteams.?负责配合重大事故调查工作Responsible forcooperating with the majoraidentinvestigation?生产部办公室，联系电话*，手机号码*。 质量部办公室，联系电话*，内线直拨*。 手机号码*Production office,Tel:*,phone number:*.Quality DepartmentOffice,Tel:*,Tel:*,phonenumber:*.4预防与预警prevention andearly warning4.1危险源监控The hazardsource monitoring4.1.1机械伤害事故预防监控措施Prevention ofmechanicalaidentmonitoringmeasures?按技术性能要求正确使用机械设备，随时检查安全装置是否失效。 Make properuse ofmechanicalequipmentaording toits technicalperformance,check thesafety deviceswhether workingwell anytime.?按操作规程进行机械操作。 Follow standardoperation procedureto doproduction.?处在运行和运转中的机械严禁进行维修、保养或调整等作业。 It isforbidden to do repairing,maintenance oradjustment operationswhenthemachine isin processof running.?按时进行保养，发现有漏保、失修或超载带病运转等情况时停止其使用。 Make maintenanceplanforall machines,stop itsuse immediatelywhen founddisrepair,overloaded,running underfault conditionsand soon.4.1.2车辆伤害事故预防监控措施Vehicle aidentpreventionandmonitoringmeasures?公司内部机动车辆严格按照国家规定进行管理，按操作规程进行操作。 Strengthen internalmanagement of the motorvehicle in aordance withstate regulations,follow SOPand instructionstodooperation.?必须持证上岗。 Operators must be certified.?按时进行保养，发现失修或超载等情况时停止其使用，严禁使用处于维修、保养期间的机动车辆。 ?Make maintenanceplanforall machines,stop itsuse immediatelywhen founddisrepair,overloaded,running underfault conditionsand soon,it isprohibited touse motorizedvehicles whenit isin underrepairing andmaintenance.?叉车按照规定路线行走。 Forklift shouldbe walking in aordance with theprovisions ofroutes.?外来车辆必须在门卫登记后按照公司指定路线行走,并限速行驶。 External vehiclesmust beregistered insafety guardroom andwalkinginthe designatedwalking routeswith speedlimit.4.1.3火灾事故预防监控措施Fire preventioncontrol measures?对车间、仓库、柴油加油站、锅炉房等进行经常性的安全防火检查。 Conduct regularfire safetyaudit forworkshops,warehouses,diesel gasstations,boiler roomand other.?配置安装短路器和漏电保护装置。 Install short-circuiter andearth leakage protection devices?对柴油加油站、锅炉房、危险化学品仓库易燃区域安装火灾报警装置。 Install afire alarmsystem fordiesel fillingstations,boiler room,hazardous chemicalwarehouse.?严格控制明火作业和杜绝在禁烟区域吸烟现象。 Strictly controlfire operationsand forbidden to smokein non-smoking area.?定期对防雷接地进行检查、检测。 Regularly checkand inspectlightning protectionand groundingdevice.?存放易燃气体、易燃物仓库内的电气装置采用防爆型装置。 The electricaldevices insideflammable gasesand materialwarehouse shouldbe explosion-proof.4.1.4易燃、易爆危险品引起火灾、爆炸事故预防监控措施Inflammable,explosive materialcause fire,explosion preventionandmonitoringmeasures?使用挥发性、易燃性等易燃、易爆危险品的现场不得使用明火或吸烟，同时应加强通风，使作业场所有害气体浓度降低。 It isforbiddentosmoke oruse openflame atthe areawhere useflammable and explosive material,ventilation shouldalso bestrengthened,so thatit couldreduce theconcentration ofharmful gasesintheworkplace.?焊、割作业点与氧气瓶、乙炔气瓶等危险品物品的距离不得少于10m，与易燃、易爆物品的距离不得少于30m。 The distancebetween welding&cutting workingstation andoxygen bottles&acetylene cylindersetc.shall not be less than10m,for flammable,andexplosivematerials,it shallnotbelessthan30m.4.1.5高处坠落及物体打击事故预防监控措施Prevention monitoringmeasures offalling andobjects hittingaident?认真贯彻执行有关安全操作规程。 Strictly implement the relevantsafety procedures.?高空作业要有效可靠的防护设施。 There shouldbe effectiveand reliableprotection facilitiesfor overheadjobs.?行车等特种设备作业人员必须持证或培训合格后上岗。 Crane andother specialequipment operatormustbecertified orqualified beforeoperation.?吊装设备配备齐全有效限位装置。 运行前，对超高限位、制动装置、断绳保险等安全设施进行检查。 吊钩要有保险装置。 Lifting deviceequipped effectivestopper.Before running,ultra-high limit,brakes,broken ropeandothersafety facilitiesshall be checked.Hooks shall be equippedwith safetydevices.?吊运工作要保证物料捆绑牢固，不能超吊。 Ensure thematerial isfirmly tiedbefore liftingwork start,no overload.?禁止操作故障设备。 Prohibit operatingfaulty equipment.?禁止用叉车作为登高设备及操作平台。 Prohibit theuse offorklifts asclimbing equipmentand operatingplatforms4.1.6触电预防措施electricshockprevention measures?用电设备及用电装置按照国家有关规范进行设计、安装及使用。 Electrical equipmentand devicesshall bedesigned,installed andused inaordancewithrelevant nationalstandards.?非电工人员严禁安装、接拆电气用电设备及用电装置。 Prohibit non-electrician toinstall,disassembly theelectrical powerequipmentanddevices.?严格对不同的环境下的安全电压进行检查。 Strictly checksafety voltagefor differentcircumstances.?带电体之间、带电体与地面之间、带电体与其它设施之间、工作人员与带电体之间必须保持足够的安全距离，进行隔离防护。 It mustmaintain adequatesafety distancebetween chargedbodies,charged bodyand ground,charged bodyandotherfacilities,staff andcharged body,for isolationprotection.?在有触电危险的处所设置醒目的文字或图形标志。 Set strikingtext orgraphic signsforallthe areawith electricshock risk.?设备的金属外壳采用保护接地措施。 Metal useof protectiveequipment grounding.?供电系统正确采用接地系统，工作零线和保护零线区分开。 grounding systemusing thecorrect powersupply system,the zero line and the protectionofthezerolio distinguish.?漏电保护装置必须定期进行检查。 leakageprotectiondevice mustbecheckedregularly.4.2预警行动pre-alarming actionplan接警人员接到报警后，应迅速向指挥部负责人报告，报告的内容包括发生事故的单位、时间、地点、性质、类型、受伤人员情况、事故损失情况、需要的急救措施及到达现场的路线方式，指挥部启动应急预案，通知相关专业组赶赴现场，实施救援，并视情况向街道（地区）办事处上级管理部门报告。 After receivingthe alarm,the personnelshall promptlyreport tothe personin chargeofthe mand office,the reportincludes theunit,time,location,nature,type,theinjured,theaidentlosses,emergencymeasuresneeded toarrive atthe sceneandtheroute mode,the mandstart the emergencyplan,notify therelevant professionalgroups rushedtothescene toimplementtherescue,and,asthecase reportedto streets(regional)offices orupper managementdepartment.4.3信息报告与处置information reportand disposal4.3.1信息报告与通知information reportand notice突发安全事故发生时，事故现场有关人员应立即向部门领导（主管/经理/总监）汇报，部门领导接警后，应迅速报告应急指挥机构（应急指挥办公室）。 When unexpectedsafetyaidentshappened,the firstwitness shallimmediately relevantpersonnel emergency mand(emergencymand office).4.3.2信息上报information report?事故发生后，指挥部应立即上报主管部门和街道（地区）办事处。 After theaident,themandshouldbeimmediately reportedtothepetent authoritiesandthestreet(regional)offices.?信息上报内容包括单位发生事故概况（地址）；事故发生时间、部位以及事故现场情况；事故的简要经过；事故已经造成的伤亡人数（包括下落不明的人数）和初步统计的直接经济损失；已经采取的措施等。 Information reportedincludes:Unit aidentOverview(address);aident time,location andaident scene;an aountofthetra